Mold Setter I

ALPLA Group; Florence (KY); Vor Ort; USD 2.066.000 - 3.031.000; Vollzeit

Benefits dieser Stelle

Competitive pay

Medical, dental, and vision coverage

401(k) with company match

Childcare savings programs

Paid vacation and holidays

Disability insurance

Tuition reimbursement

Career growth opportunities

Employee recognition programs

Hands-on training and development

Sustainability commitment

Zusammenfassung

ALPLA Florence Plant is seeking a Mold Change Technician to support startup, setup, and maintenance of molding operations at our Florence, Kentucky facility. The role emphasizes mold changes, process optimization, and quality verification for production runs.

Ideal candidates have 2+ years of experience with molding machines, knowledge of plastics materials, and the ability to read process sheets and drawings. Join a safety-driven team focused on continuous improvement and operating efficiency.

Qualifikationen

• High school diploma or GED is required.
• 2+ years of experience operating molding machines.
• Knowledge of plastics materials (HDPE, PP, PET).
• Ability to read process sheets and technical drawings.
• Experience with tooling setup, parison control, and troubleshooting minor defects.
• Basic mechanical aptitude and problem-solving skills.

Aufgaben

• Assist in mold changes on molding machines, including removal and installation of molds, heads, and related tooling.
• Set up machines for production runs, including parison programming, temperature settings, and process parameters.
• Conduct startup and verify product quality to meet specifications.
• Troubleshoot molding, machine, and tooling abnormalities to minimize downtime and scrap while ensuring product quality.
• Adjust machine settings to optimize cycle time, quality, and efficiency.
• Perform preventive maintenance on molds, machines, and auxiliary equipment.
• Inspect molds and tooling for wear, damage, or defects; report and coordinate repairs.
• Ensure proper alignment, clamping, cooling, and operation of molds.
• Document setup parameters, process changes, and production data.
• Follow setup sheets, process documentation, and production schedules.
• Maintain 5S standards in work area.
• Support downtime reduction through efficient preparation and execution.
• Perform other duties as assigned.

Kenntnisse

Molding machine operation

Plastics materials knowledge

Reading technical drawings

Reading process sheets

Tooling setup

Parison control

Troubleshooting defects

Mechanical aptitude

Ausbildung

High school diploma or GED

Technical certification in plastics processing

Tools

Automation systems

Robotics

Jobbeschreibung

ALPLA Florence Plant
7080 New Buffington Rd
Florence, KY 41042, USA

Description

Build a Career, Not Just a Job Join ALPLA, a global leader in sustainable packaging solutions serving some of the world's most recognized brands, including P&G, Unilever, L'Oréal, PepsiCo, and many more.

As a family-owned company with locations around the world, ALPLA offers stable careers, hands-on training, competitive benefits, and opportunities for growth. Whether you're an experienced manufacturing professional or looking to start a new career, we provide the support and development you need to succeed.

At ALPLA, we invest in our people, promote from within, and foster a culture focused on safety, teamwork, innovation, and continuous improvement. From apprenticeship programs and technical training to leadership development opportunities, ALPLA is committed to helping employees build long-term careers.

What You Can Expect from ALPLA

• Competitive pay and comprehensive benefits
• Medical, dental, and vision coverage
• 401(k) with company match
• Childcare and dependent care savings programs
• Paid vacation and holidays
• Company-paid life, short-term, and long-term disability insurance
• Tuition reimbursement and educational assistance programs
• Career growth and advancement opportunities
• Employee recognition programs
• Hands-on training and professional development
• A stable, growing company committed to sustainability

What Will You Enjoy Doing

Main Responsibilities

Mold Change Execution and Startup Support

• Assist in mold changes on molding machines, including removal and installation of molds, heads, and related tooling.
• Set up machines for production runs, including parison programming, temperature settings, and process parameters.
• Conduct startup and verify product quality to meet specifications.
• Troubleshoot molding, machine, and tooling abnormalities to minimize downtime and scrap while ensuring product quality.
• Adjust machine settings to optimize cycle time, quality, and efficiency.
• Perform preventive maintenance on molds, machines, and auxiliary equipment.
• Inspect molds and tooling for wear, damage, or defects; report and coordinate repairs.
• Ensure proper alignment, clamping, cooling, and operation of molds.
• Document setup parameters, process changes, and production data.
• Follow setup sheets, process documentation, and production schedules

Maintain 5S standards in work area

• Support downtime reduction through efficient preparation and execution
• Perform other duties as assigned

Safety & Compliance

• Strict adherence to ALPLA Safety Standards, including:
  • Lockout/Tagout (LOTO)
  • PPE usage
  • Safe mold handling practices
  • Report near misses, hazards, and unsafe conditions
• Work closely with Mold Setter II, Technicians, Maintenance, and Production teams to meet performance objectives
• Communicate effectively on job status, issues, and handoffs
• Support operator training on machine operation and quality checks as needed

What Makes You Great

Qualifications and Requirements

Required Qualifications

• High school diploma or GED
• 2+ years of experience operating molding machines.
• Understanding of plastics materials (HDPE, PP, PET, etc.).
• Ability to read process sheets, and technical drawings.
• Experience with tooling setup, parison control, and troubleshooting minor defects
• Basic mechanical aptitude and problem-solving skills.

Preferred Qualifications

• Technical certification in plastics processing or manufacturing.
• Experience with automation systems and robotics.
• Lean manufacturing or continuous improvement experience.

Physical Demands

The physical demands described here are representative of those that must be met by an employee to successfully perform the essential functions of this job. Reasonable accommodation may be made to enable individuals with disabilities to perform the essential functions. While performing the duties of this job:

• The employee is regularly required to stand, walk, reach with hands and arms and very occasionally to climb or balance.
• The employee is regularly required to climb or balance when using correct stands on machine ladders
• The employee is frequently required to use hands to finger, handle, or feel; stoop, kneel, crouch, or crawl and talk or hear.
• The employee is occasionally required to sit.
• The employee must regularly lift and/ or move up to 10 lbs, frequently lift and/or move up to 30 lbs and occasionally lift and/or move more than 50 lbs.

It is required to act in a safe and environmentally responsible manner at all times by adhering to all ALPLA policies and procedures and Safety Standards (OSHA).

#hourly #FLO

ALPLA is an Equal Opportunity Employer and Prohibits Discrimination and Harassment of Any Kind: ALPLA is committed to the principle of equal employment opportunity for all employees and to providing employees with a work environment free of discrimination and harassment.

All employment decisions at ALPLA are based on business needs, job requirements and individual qualifications, without regard to race, color, religion or belief, national, social or ethnic origin, sex (including pregnancy), age, physical, mental or sensory disability, HIV Status, sexual orientation, gender identity and/or expression, marital, civil union or domestic partnership status, past or present military service, family medical history or genetic information, family or parental status, or any other status protected by the laws or regulations in the locations where we operate.

ALPLA will not tolerate discrimination or harassment based on any of these characteristics.

Equal Opportunity Employer

This employer is required to notify all applicants of their rights pursuant to federal employment laws.

For further information, please review the Know Your Rights notice from the Department of Labor.

Behaviors

• Dedicated: Devoted to a task or purpose with loyalty or integrity
• Team Player: Works well as a member of a group
• Detail Oriented: Capable of carrying out a given task with all details necessary to get the task done well
• Growth Opportunities: Inspired to perform well by the chance to take on more responsibility
• Ability to Make an Impact: Inspired to perform well by the ability to contribute to the success of a project or the organization