Metallurgical Engineer – Large Alloy Castings

ExcelliSearch, Inc.; Milwaukee (WI); On-site; USD 70,000 - 110,000; Full time

Benefits offered by this job

3% 401K employer match

Health, Vision, Dental

Tuition reimbursement

Employee Assistance Program

Life Insurance

Profit sharing

Work/Life Balance

Casual business environment

Job summary

ExcelliSearch, Inc. in Milwaukee, WI seeks a hands-on Metallurgical Engineer to improve alloy performance and casting processes across lab and shop floor environments. You will analyze metallurgical data, support melting and heat treatment, and interact with customers on technical matters.

The role combines lab and production duties with opportunities for growth in a dynamic, safety-focused team that values initiative and collaboration.

Qualifications

• Bachelor's degree in metallurgical engineering, materials science, or a related field.
• Minimum two years of experience in foundry, casting operation, metals manufacturing, or related industry.
• Strong understanding of metallurgy, materials science, and manufacturing processes.
• Excellent written and verbal communication skills with the ability to engage directly with customers on technical matters.
• Demonstrated accountability, initiative, and ability to manage priorities and deadlines.
• Comfortable working in both office and production environments.

Responsibilities

• 60% of the job will be improving alloy performance, casting processes, and product quality in lab or shop floor.
• Support melting, casting, heat treatment, and finishing operations.
• Review customer specifications, purchase orders, and technical requirements.
• Analyze metallurgical data, microstructures, and mechanical properties.
• Troubleshoot quality and production challenges through root cause analysis.
• Partner with operations, quality, engineering, sales, and customers to deliver solutions.
• 40% of the job is desk duty preparing technical reports, certifications, and customer documentation.
• Lead process improvement initiatives focused on safety, quality, delivery, and cost.
• Support alloy improvement and manufacturing optimization projects.

Skills

Analytical skills

Problem solving

Customer communication

Accountability

Prioritization

Team collaboration

Safety awareness

Education

Bachelor's degree in Metallurgical Engineering

Job description

ExcelliSearch, Inc. in Milwaukee, WI seeks a hands-on Metallurgical Engineer to improve alloy performance and casting processes across lab and shop floor environments. You will analyze metallurgical data, support melting and heat treatment, and interact with customers on technical matters.

The role combines lab and production duties with opportunities for growth in a dynamic, safety-focused team that values initiative and collaboration.