Mechanical Engineer - Motor Controller Packaging & Dyno

Broad-Ocean Technologies, LLC; Novi (MI); On-site; USD 85,000 - 110,000; Full time

Benefits offered by this job

401(k) retirement plan with company 1

Comprehensive health, dental, and vis?

Disability and Life insurance coverage

Flexible spending account options

Paid time off - Vacation, Sick and Co.

Job summary

Broad-Ocean Technologies, LLC in Novi, Michigan is seeking a hands-on Mechanical Engineer to lead motor controller packaging and testing systems. The role combines enclosure design, thermal management, and interface layout with dyno-based validation and test setup.

You will create 3D CAD models and manufacturing docs, work cross-functionally with electrical, controls, and software teams, and coordinate with suppliers for machining and prototyping. On-site at our Novi facility.

Qualifications

• Bachelor’s degree in Mechanical Engineering or related field required.
• 3+ years in mechanical packaging design, including thermal simulation for power electronics and motor controllers.
• Experience with thermal management, IP67/IP6K9K sealing.
• Proficient in SolidWorks for 3D CAD and drawings.
• Hands-on assembly experience with motor controllers and test dynos.
• Familiarity with CNC, sheet metal, die casting, extrusion, and tolerance design.
• Knowledge of DFM/DFA principles and engineering docs.
• Strong problem-solving skills and cross-functional teamwork.
• Willingness to work in a laboratory environment.

Responsibilities

• Develop mechanical packaging for motor controllers (enclosure, mounts, thermal management, seals).
• Create 3D CAD models, detailed drawings, BOMs, and manufacturing docs.
• Support prototype assembly, validation testing, root-cause analysis and design improvements.
• Collaborate with electrical, controls, software and test engineers during development.
• Coordinate with suppliers for machining, fabrication, prototyping and sourcing components.
• Prepare engineering docs, assembly instructions, and test bench maintenance procedures.
• Design fixtures, adapters and tooling to support testing and validation on Dynos.
• Set up Dynos for testing.

Skills

Team collaboration

Education

Bachelor of Science in Mechanical Engineering

Master’s degree preferred

Tools

SolidWorks

Dyno testing setup

Job description

Broad-Ocean Technologies, LLC in Novi, Michigan is seeking a hands-on Mechanical Engineer to lead motor controller packaging and testing systems. The role combines enclosure design, thermal management, and interface layout with dyno-based validation and test setup.

You will create 3D CAD models and manufacturing docs, work cross-functionally with electrical, controls, and software teams, and coordinate with suppliers for machining and prototyping. On-site at our Novi facility.