Mechanical Engineer

Broad-Ocean Motor; Novi (MI); On-site; USD 85,000 - 120,000; Full time

Benefits offered by this job

401(k) with company match

Health, dental, and vision insurance

Disability and Life insurance

Flexible spending account

Paid time off

Job summary

Broad-Ocean Motor, LLC in Novi, MI is seeking a hands-on Mechanical Engineer to design mechanical packaging for motor controllers and develop test systems. The role blends enclosure design with Dyno testing setup and requires collaboration with electrical, controls, and software engineers.

You will create 3D CAD models, drawings, BOMs, and manufacturing documentation, work with suppliers for prototyping, and build fixtures to support testing and validation on Dynos.

Qualifications

• BSME or equivalent in Mechanical Engineering.
• 3+ years in mechanical packaging design for power electronics.
• Experience with thermal management and IP-rated enclosures.
• Proficient in SolidWorks and CAD documentation.
• Hands-on lab experience with motor/dyno testing.

Responsibilities

• Develop mechanical packaging for motor controllers including enclosure design and thermal management.
• Create 3D CAD models, drawings, BOMs, and manufacturing docs.
• Support prototype assembly, testing, root-cause analysis, and design improvements.
• Collaborate with electrical, controls, software, and test teams.
• Coordinate with suppliers for machining, prototyping, sourcing.
• Prepare engineering docs, assembly instructions, test bench maintenance.
• Design fixtures and tooling to support dyno testing and validation.
• Dyno setup for testing.

Skills

Mechanical packaging design

Thermal simulation

SolidWorks

Dyno setup experience

Manufacturing processes

DFM/ DFA principles

Problem solving

Laboratory work

Education

BSME degree

Masters preferred

Job description

Mechanical Engineer - Motor Controller Packaging & Test Systems

We are looking for a hands-on Mechanical Engineer - Motor Controller Packaging & Test Systems to support the development of electric motor and motor controller products. This role combines responsibility for mechanical packaging design for motor controllers with maintaining and setup Dynos for motor and controller testing. The ideal candidate enjoys both mechanical product design and practical laboratory work. This position is on-site in Novi, Michigan.

About Us:

We are a leading manufacturer of high-quality HVAC motors, delivering innovative and energy-efficient solutions to our global clients. With a strong focus on technology and customer satisfaction, we are seeking a Mechanical Engineer to join our team and provide exceptional support to our clients and internal teams.

Duties and Responsibilities

• Develop mechanical packaging for motor controllers, including enclosure design, mounting features, thermal management, sealing, and interface layout.
• Create 3D CAD models, detailed drawings, BOMs, and manufacturing documentation.
• Support prototype assembly, validation testing, root cause analysis, and design improvements.
• Work closely with electrical, controls, software, and test engineers throughout product development.
• Coordinate with suppliers on machining, fabrication, prototyping, and component sourcing.
• Prepare engineering documentation, assembly instructions, and test bench maintenance procedures.
• Design and fabricate fixtures, adapters, and mechanical tooling to support testing and product validation on Dynos.
• Dyno setup for testing.

Skills and Abilities

• Bachelor's degree or above in Mechanical Engineering, Mechatronics, Automotive Engineering, or a related discipline.
• 3+ years of experience in mechanical packaging design, including thermal simulation for power electronics, motor controllers, inverters, or similar products.
• Knowledge of thermal management, liquid cooling, and enclosure sealing (IP67/IP6K9K).
• Proficient in SolidWorks, the CAD software package.
• Excellent hands-on experience with assembly of motor and motor controllers.
• Excellent hands-on experience with dyno setup for motor and motor controller testing.
• Good understanding of manufacturing processes including CNC machining, sheet metal, die casting, extrusion, and tolerance design.
• Familiarity with DFM/DFA principles and engineering documentation.
• Strong problem-solving skills and ability to work effectively in cross-functional teams.
• Excellent willingness to work in a laboratory environment.

Education

Bachelor of Science in Mechanical Engineering (BSME), Masters preferred.

• 401(k) retirement plan with company match
• Comprehensive health, dental, and vision insurance
• Short Term Disability, Long Term Disability and Life insurance coverage
• Flexible spending account options
• Paid time off - Vacation, Sick and Company Paid Holidays

Equal Employment Opportunity Statement:

Broad-Ocean Motor, LLC and Broad Ocean Technologies, LLC are Equal Opportunity Employers. All qualified applicants will receive consideration without regard to race, color, religion, sex, sexual orientation, gender identity, national origin, age, disability, veteran status, or any other characteristic protected by law.