Mechanical Engineer - FEA & Wind-Tunnel Design

Aerolab Inc; Maryland; On-site; USD 75,000 - 110,000; Full time

Job summary

Aerolab Inc in Maryland is seeking a Mechanical Engineer for a full-time role to design wind tunnel components and systems, collaborating with the design and mechanical teams to deliver robust, reliable equipment. You will conduct FEA using SolidWorks Simulation, perform linear and non-linear analyses, modal and fatigue assessments, and drive design optimization for mechanical and structural performance.

Additionally, you will create and maintain SolidWorks CAD models, assemblies and detailed

Qualifications

• Proficient with SolidWorks, including parts and assemblies.
• SolidWorks Simulation experience for linear static, non-linear, modal, and fatigue analyses.
• Knowledge of GD&T and tolerance analysis methods.
• Sheet metal design and fabrication knowledge.
• Familiarity with CNC machining considerations.
• Experience with rotating machinery such as fans and drive systems.
• Understanding of structural design of steel support systems and solvers.
• Experience designing machinery components and systems.
• Proficiency in CAD drafting techniques and standard engineering practices.
• Familiarity with engineering terminology.
• Proficiency in Microsoft Office and document processing.
• Strong time management and team collaboration skills.

Responsibilities

• Interpret design specifications, drawings, and schematics.
• Perform structural analysis and FEA using SolidWorks Simulation for linear and non-linear cases.
• Conduct modal analysis for fundamental frequencies and design modifications.
• Perform fatigue analysis for rotating and non-rotating components.
• Analyze steel support structures using FEA and solvers.
• Calculate reaction forces and prepare interface drawings.
• Create and maintain CAD models in SolidWorks and provide fabrication drawings.
• Support engineering by creating parts and assemblies with detailed drawings.
• Conduct design studies, tolerance stack-ups and drafting checks.
• Size and configure mechanical systems; calculate loads and transfers.
• Collaborate with the Product Design Team under guidance from senior engineers.

Skills

SolidWorks

SolidWorks Simulation

GD&T

Sheet Metal Design

CNC Machining

Rotating Machinery

Structural Design

CAD Drafting

Engineering Terminology

MS Office

Time Management

Team Collaboration

Tools

SolidWorks

SolidWorks Simulation

CNC Machining

Structural Solvers

CAD Drafting

Job description

Aerolab Inc in Maryland is seeking a Mechanical Engineer for a full-time role to design wind tunnel components and systems, collaborating with the design and mechanical teams to deliver robust, reliable equipment. You will conduct FEA using SolidWorks Simulation, perform linear and non-linear analyses, modal and fatigue assessments, and drive design optimization for mechanical and structural performance.

Additionally, you will create and maintain SolidWorks CAD models, assemblies and detailed