Mechanical Engineer

Broad-Ocean Motor; Novi (MI); On-site; USD 85,000 - 110,000; Full time

Benefits offered by this job

401(k) match

Health, dental, and vision insurance

Short/Long Disability and Life

Flexible spending account options

Paid time off

Job summary

Broad-Ocean Motor in Novi, Michigan, seeks a hands-on Mechanical Engineer to design motor controller packaging and to set up dynos for testing. You will develop enclosures, thermal management, and interface layouts, while producing CAD models, BOMs, and validation docs.

The role requires a BSRE/BSME with 3+ years in mechanical packaging for power electronics, strong hands-on lab skills, and collaboration across electrical, controls, and test teams.

Qualifications

• BSME or higher with relevant mechanical design experience.
• 3+ years in mechanical packaging for power electronics or motor controllers.
• Knowledge of thermal management and IP ratings (IP67/IP6K9K).
• Strong hands-on capability with assembly and dyno testing.
• Experience with CAD drawings, BOMs, and manufacturing docs.

Responsibilities

• Develop mechanical packaging for motor controllers including enclosures and thermal design.
• Create 3D CAD models, drawings, BOMs, and manufacturing documentation.
• Support prototype assembly, testing, and root-cause analysis.
• Collaborate with electrical, controls, software, and test engineers.
• Coordinate machining, fabrication, prototyping, and sourcing with suppliers.
• Prepare test fixtures and dyno test setup and maintenance.

Skills

Mechanical packaging design

Cross-functional teamwork

Hands-on lab work

Education

BSME or equivalent

Tools

SolidWorks

Job description

Mechanical Engineer - Motor Controller Packaging & Test Systems

We are looking for a hands-on Mechanical Engineer - Motor Controller Packaging & Test Systems to support the development of electric motor and motor controller products. This role combines responsibility for mechanical packaging design for motor controllers with maintaining and setup Dynos for motor and controller testing. The ideal candidate enjoys both mechanical product design and practical laboratory work. This position is on-site in Novi, Michigan.

About Us:

We are a leading manufacturer of high-quality HVAC motors, delivering innovative and energy-efficient solutions to our global clients. With a strong focus on technology and customer satisfaction, we are seeking a Mechanical Engineer to join our team and provide exceptional support to our clients and internal teams.

Duties and Responsibilities

• Develop mechanical packaging for motor controllers, including enclosure design, mounting features, thermal management, sealing, and interface layout.
• Create 3D CAD models, detailed drawings, BOMs, and manufacturing documentation.
• Support prototype assembly, validation testing, root cause analysis, and design improvements.
• Work closely with electrical, controls, software, and test engineers throughout product development.
• Coordinate with suppliers on machining, fabrication, prototyping, and component sourcing.
• Prepare engineering documentation, assembly instructions, and test bench maintenance procedures.
• Design and fabricate fixtures, adapters, and mechanical tooling to support testing and product validation on Dynos.
• Dyno setup for testing.

Skills and Abilities

• Bachelor's degree or above in Mechanical Engineering, Mechatronics, Automotive Engineering, or a related discipline.
• 3+ years of experience in mechanical packaging design, including thermal simulation for power electronics, motor controllers, inverters, or similar products.
• Knowledge of thermal management, liquid cooling, and enclosure sealing (IP67/IP6K9K).
• Proficient in SolidWorks, the CAD software package.
• Excellent hands-on experience with assembly of motor and motor controllers.
• Excellent hands-on experience with dyno setup for motor and motor controller testing.
• Good understanding of manufacturing processes including CNC machining, sheet metal, die casting, extrusion, and tolerance design.
• Familiarity with DFM/DFA principles and engineering documentation.
• Strong problem-solving skills and ability to work effectively in cross-functional teams.
• Excellent willingness to work in a laboratory environment.

Education

Bachelor of Science in Mechanical Engineering (BSME), Masters preferred.

• 401(k) retirement plan with company match
• Comprehensive health, dental, and vision insurance
• Short Term Disability, Long Term Disability and Life insurance coverage
• Flexible spending account options
• Paid time off - Vacation, Sick and Company Paid Holidays

Equal Employment Opportunity Statement:

Broad-Ocean Motor, LLC and Broad Ocean Technologies, LLC are Equal Opportunity Employers. All qualified applicants will receive consideration without regard to race, color, religion, sex, sexual orientation, gender identity, national origin, age, disability, veteran status, or any other characteristic protected by law.