Mechanical Engineer

TAP Engineering; Columbia (MD); On-site; USD 80,000 - 90,000; Full time

Benefits offered by this job

Paid time off

401(k) match & profit sharing

Medical insurance

Dental & Vision

Life & disability insurance

Tuition reimbursement

Job summary

TAP Engineering LLC in Columbia, MD is seeking a Mechanical Engineer to design and develop mechanical systems for electronic products. Early-career engineers will gain hands-on experience through cross-functional collaboration and real-world product development.

The role emphasizes 3D CAD (SolidWorks), enclosure design, thermal and structural analysis, and close partnership with electrical teams to ensure PCB integration and proper clearances. Mentorship and growth opportunities are highlighted.

Qualifications

• Active Secret clearance required.
• Bachelor's degree in Mechanical Engineering or related field.
• 0–3 years of relevant experience (internships/co-ops OK).
• SolidWorks or similar 3D CAD software required.
• Basic understanding of thermal principles in electronics.

Responsibilities

• Design mechanical parts, enclosures, and assemblies for electronic systems using SolidWorks.
• Create and update 3D models, 2D drawings, and BOMs.
• Support thermal and structural evaluations via simulation, analysis, or testing.
• Ensure PCB integration with proper fit and mechanical clearances with EE teams.
• Assist with prototype builds, lab testing, and design verification.

Skills

Secret clearance

Attention to detail

Written and verbal communication

Team collaboration

Documentation

Education

Bachelor's degree in Mechanical Engineering

Tools

SolidWorks

Ansys

FloTHERM

COMSOL

Job description

TAP Engineering is seeking a motivated and detail-oriented Mechanical Engineer to join our team in Columbia, MD, supporting the design and development of mechanical systems for electronic products. This role is well-suited for an early-career engineer who enjoys hands-on work, technical problem-solving, and collaborating with cross-functional engineering teams.

TAP Engineering is seeking a motivated and detail-oriented Mechanical Engineer to join our team in Columbia, MD, supporting the design and development of mechanical systems for electronic products. This role is well-suited for an early-career engineer who enjoys hands-on work, technical problem-solving, and collaborating with cross‑functional engineering teams. The Mechanical Engineer will support Integrated Product Teams in the design, analysis, manufacture, and testing of digital, RF/analog, and mixed-signal electronics hardware across multiple levels of integration, including chip, PCB, module, chassis, and system-level designs. This position offers strong mentorship, technical growth, and exposure to real‑world product development in a collaborative environment.

Key Responsibilities

• Design mechanical parts, enclosures, and assemblies for electronic systems using SolidWorks
• Create and update 3D models, 2D drawings, and Bills of Materials (BOMs)
• Support thermal and structural evaluations through simulation, analysis, or testing
• Collaborate closely with electrical engineers to ensure proper PCB integration, fit, and mechanical clearances
• Assist with prototype builds, lab testing, and design verification activities
• Participate in design reviews and contribute to product improvement discussions
• Apply best practices in electronics packaging, manufacturability, and material selection

Required Qualifications

• Active Secret security clearance
• Bachelor's degree in Mechanical Engineering or a related discipline
• 0-3 years of relevant experience (internships, co‑ops, or academic projects accepted)
• Working knowledge of SolidWorks or similar 3D CAD software
• Basic understanding of thermal principles and heat dissipation in electronic systems
• Strong attention to detail and documentation skills
• Effective written and verbal communication skills
• Ability to work effectively in a team‑based engineering environment

Preferred Qualifications

• Exposure to thermal or FEA tools (e.g., Ansys, FloTHERM, COMSOL)
• Experience with injection‑molded part design
• Hands‑on experience with prototyping, 3D printing, or lab testing
• Familiarity with fabrication processes such as sheet metal, machining, or injection molding
• Understanding of electronics packaging or PCB mechanical integration

Compensation

The anticipated salary range for this position is $80,000–$90,000, based on relevant experience, qualifications, and other applicable factors. The compensation range provided is a general guideline and is not a guarantee of compensation or salary.

Clearance Requirement

This position requires an active Secret security clearance. Clearance processing and maintenance will be conducted in accordance with U.S. Government requirements.

Benefits Overview

TAP Engineering offers a comprehensive and competitive benefits package, including:

• Paid Time Off: 15–25 days annually based on tenure, plus 11 paid holidays (never use-or-lose)
• Retirement: Up to 15% employer contribution to a 401(k) through match and profit sharing
• Medical Coverage: Free medical insurance for employees, with optional buy-up plans for dependents
• Dental & Vision: Employer-paid plans with optional enhancements
• Insurance Coverage: Employer-paid life insurance, AD&D, short-term disability, and long-term disability
• Flexible Spending Accounts: Healthcare and dependent care FSAs
• Tuition Reimbursement: Up to $36,000 per year for approved coursework
• Additional Benefits: Employee Assistance Program, wellness incentives, discount programs, virtual care, prescription savings, and travel support
• Performance-Based Rewards: Merit increases, performance bonuses, and referral bonuses

Additional Information

TAP Engineering is an Equal Opportunity/Affirmative Action Employer. All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, sexual orientation, gender identity, national origin, disability, veteran status, or any other status protected by law.