Mechanical Design Engineer – Surgical Robotics & Handheld Tools

SEGULA Technologies; Kalamazoo (MI); On-site; USD 90,000 - 130,000; Full time

Job summary

SEGULA Technologies in Kalamazoo, MI is seeking a Mechanical Design Engineer to lead the development of handheld surgical tools interfacing with robotic systems. You will design complex mechanisms, rotating systems, and ergonomic devices with safety and manufacturability in mind.

You will collaborate with robotics and electrical teams, apply DFM and DFA, and develop CAD models in Creo while managing PLM data in Windchill for medical device projects under ISO considerations.

Qualifications

• Proficiency with Creo Parametric and Windchill for data management.
• Strong understanding of DFM and DFA best practices.
• Experience in medical device design is a major plus.

Responsibilities

• Lead mechanical design of handheld surgical devices with robotic interfaces.
• Develop complex mechanisms, rotating systems and ergonomic tools.
• Collaborate with robotics and electrical teams for electro‑mechanical integration.
• Apply DFM/DFA to optimize quality, yield and cost.
• Produce production‑ready CAD models and detailed drawings.
• Manage CAD data and PLM records within a strict process.

Skills

Ergonomic design

Cross-functional collaboration

DFM DFA awareness

Education

Bachelor's degree in Mechanical Engineering

Tools

PTC Creo Parametric

Windchill Workgroup Manager

Job description

We are seeking a highly skilled and innovative Mechanical Design Engineer to lead the development of next-generation, handheld surgical tools that seamlessly interface with advanced robotic systems. The ideal candidate will possess a deep understanding of complex mechanisms, rotating systems, and high-precision mechanical design, reminiscent of high-performance power hand tools.

In this role, you will bridge the gap between robust mechanical functionality and sophisticated robotic interfaces, ensuring the highest standards of safety, ergonomics, and manufacturability.

Key Responsibilities

• Primary Focus: Mechanical Design & Innovation (approx. 70%)
• Mechanism & System Design: Conceptualize, develop, and refine complex mechanical designs, rotating systems, and intricate mechanisms for handheld surgical devices.
• Robotic Integration: Design robust mechanical interfaces that connect handheld instrumentation with robotic equipment.
• Design for Excellence (DFX): Apply strict DFM and DFA principles to optimize product quality, yield, and cost.
• Cross-Functional Collaboration: Partner with robotics and electrical engineering teams to ensure seamless electro‑mechanical integration.
• Secondary Focus: CAD Modeling & Documentation (approx. 30%)
• Advanced CAD Development: Create robust 3D models and high-quality, production‑ready 2D drawings.
• Data Management: Manage the full product lifecycle and CAD data integrity within a strict PLM environment.

Required Core Competencies

• CAD Expertise: High proficiency and fluency with PTC Creo Parametric.
• PLM Data Management: Proven experience utilizing Windchill Workgroup Manager (WGM) for data management and revision control.
• Manufacturing Knowledge: Strong, demonstrable knowledge of DFM and DFA best practices.

Highly Valued (Beneficial) Experience

• Industry Background: Prior experience in the Medical Device/Equipment industry (familiarity with ISO 13485, FDA design controls is a major plus).
• Manufacturing Processes: Hands‑on design experience with injection molded plastics, billet machining, and additive manufacturing (3D printing).
• Secondary CAD Software: Proficiency with SolidWorks is an asset.
• Multidisciplinary Exposure: Familiarity with robotics, actuators, sensors, and electrical systems.

Candidate Profile

• The Problem Solver: You excel at designing compact, ergonomic, and robust mechanisms similar to those found in power hand tools.
• The Detail‑Oriented Engineer: You appreciate the rigor required for medical‑grade documentation and data management.
• The Collaborator: You speak the language of electrical and robotics engineers, allowing you to design hardware that integrates flawlessly with software and circuitry.

SEGULA Technologies est un groupe d’ingénierie mondial, au service de la compétitivité de tous les grands secteurs industriels : automobile, aérospatial, énergie, ferroviaire, naval, life sciences et télécoms. Présent dans plus de 30 pays, fort de ses 140 implantations dans le monde, le Groupe privilégie une relation de proximité avec ses clients grâce aux compétences de ses 15 000 collaborateurs. Ingénieriste de premier plan plaçant l’innovation au cœur de sa stratégie, SEGULA Technologies mène des projets d’envergure, allant des études jusqu’à l’industrialisation et la production.