Industrial Workstation Designer

SEGULA Technologies; Belvidere (IL); On-site; USD 70,000 - 90,000; Full time

Job summary

SEGULA Technologies is seeking an experienced Manufacturing / Station Design Engineer to design and optimize high-efficiency workstations for assembly operations. In this role, you will develop 2D and 3D layouts, specify essential tooling, and ensure ergonomics and productivity are prioritized on the production line.

Qualified candidates will have a Bachelor’s degree in a relevant field and 3-5 years of experience in manufacturing. You will work closely with cross-functional teams to implement innovative manufacturing solutions.

Qualifications

• 3–5 years of proven experience in automotive or high-volume manufacturing environments.
• Direct experience supporting vehicle assembly line design or new model launch programs preferred.

Responsibilities

• Develop and maintain detailed 2D and 3D workstation layouts using AutoCAD.
• Ensure tooling and equipment integration aligns with broader line layout.
• Perform hands-on field checks for layout accuracy and resolve interference issues.
• Specify fixtures and tooling that optimize product quality and ergonomics.
• Collaborate with industrial engineers to balance line workloads and validate cycle times.
• Participate in pilot builds and support updates to documentation.
• Lead continuous improvement initiatives focusing on ergonomics and waste reduction.

Skills

CAD Proficiency

Lean manufacturing

Ergonomics

Project Management

DFMEA

GD&T

Education

Bachelor’s degree in Mechanical, Manufacturing, or Industrial Engineering

Tools

AutoCAD

Job description

Position Overview

We are looking for an experienced Manufacturing / Station Design Engineer to design, optimize, and implement high-efficiency workstations for our assembly operations. In this role, you will own the physical footprint of the line—developing 2D and 3D layouts, specifying critical tooling and fixtures, and ensuring every station is engineered for peak ergonomics, safety, and productivity. You will work closely with cross‑functional launch teams to turn engineering concepts into functional, waste‑free manufacturing realities.

Key Responsibilities

Layout Design & Physical Integration

• 2D & 3D Station Layouts: Develop and maintain detailed 2D and 3D workstation layouts using AutoCAD, ensuring alignment with overall production flow and plant constraints.
• Tooling & Equipment Integration: Ensure the integration of tooling, fixtures, and equipment within each station perfectly aligns with the broader line layout and material flow strategy.
• Field Validation: Perform hands‑on field checks to guarantee layout accuracy on the plant floor and proactively resolve any mechanical or spatial interference issues.

Process, Ergonomics & Quality Engineering

• Tooling & Fixture Specification: Specify fixtures, jigs, tooling, and assembly aids that optimize product quality, operator ergonomics, and general manufacturability.
• Launch Collaboration: Partner closely with Launch Industrial Engineers to balance line workloads and validate that station cycle times meet target takt times.
• Validation & Documentation: Participate in pilot builds and process validation to verify layout accuracy. Support ongoing updates to PFMEA documentation, work instructions, and layout revisions.
• Continuous Improvement: Lead or support continuous improvement (Kaizen) initiatives focused on ergonomics, floor space utilization, and waste reduction using Lean principles.

Education & Experience

• Education: Bachelor’s degree in Mechanical, Manufacturing, or Industrial Engineering (or equivalent experience), or a degree in Manufacturing Technology.
• Experience: 3–5 years of proven experience in automotive, heavy equipment, or high‑volume manufacturing environments. Direct experience supporting vehicle assembly line design or new model launch programs is highly preferred.

Technical Skills & Tools

• CAD Proficiency: Advanced proficiency with AutoCAD for creating detailed industrial layouts.
• Engineering Core: Strong understanding of PFMEA, DFMEA, and Geometric Dimensioning and Tolerancing (GD&T).
• Modern Manufacturing: Solid understanding of automation, robotics, or material handling systems used in modern, high-volume assembly operations.

Methodologies & Soft Skills

• Robust working knowledge of station design, ergonomics, lean manufacturing, and tooling integration.
• Familiarity with standardized work practices and waste‑reduction methodologies.
• Project & Team Skills: Proven ability to manage multiple design projects simultaneously in a fast‑paced launch environment. Strong communication skills for seamless collaboration with cross‑functional engineering teams.

SEGULA Technologies est un groupe d’ingénierie mondial, au service de la compétitivité de tous les grands secteurs industriels : automobile, aérospatial, énergie, ferroviaire, naval, life sciences et télécoms. Présent dans plus de 30 pays, fort de ses 140 implantations dans le monde, le Groupe privilégie une relation de proximité avec ses clients grâce aux compétences de ses 15 000 collaborateurs. Ingénieriste de premier plan plaçant l’innovation au cœur de sa stratégie, SEGULA Technologies mène des projets d’envergure, allant des études jusqu’à l’industrialisation et la production.