Material Flow Engineer New Warsaw, Indiana

PAC Group; Warsaw (IN); On-site; USD 80,000 - 113,000; Full time

Job summary

PAC Group seeks a Material Handling Engineer for onsite work in our automotive manufacturing projects. The role emphasizes hands-on experience with high-volume material flow, Lean principles, and cross-functional collaboration to implement complex material handling systems.

The ideal candidate will have a Bachelor's in Industrial/Mechanical Engineering or related field, 3+ years in material flow or logistics, and proficiency with AutoCAD, ERP systems, WMS, and Excel to analyze and optimize

Qualifications

• Hands-on experience in high-volume automotive manufacturing.
• Strong expertise in material flow and material handling systems.
• Solid understanding of Lean manufacturing principles.
• Able to collaborate across functions and manage projects through implementation.

Responsibilities

• Lead material handling projects from design to implementation.
• Collaborate across engineering, operations, and supply chain to optimize material movement.
• Apply Lean principles to improve space utilization and process efficiency.

Skills

Analytical skills

Problem solving

Project management

Communication skills

Education

Bachelor's degree in Industrial Engineering, Mechanical Engineering, Supply Chain Management, or related field

Tools

AutoCAD

ERP systems

Microsoft Excel

Simulation tools

Job description

Job Title: Material Handling Engineer Location: onsite

About PAC Group:

At The PAC Group (PAC), we specialize in engineering consulting, program management, and operational excellence—delivering high-impact solutions in more than 20 countries. We’re proud to partner with the world’s leading companies in automotive, aerospace, industrial, and technology sectors, providing strategic guidance and hands-on execution that drive innovation and efficiency. Whether we’re launching advanced manufacturing systems, deploying digital simulation tools, or scaling global operations, PAC thrives at the intersection of technology, engineering, and problem-solving.

Joining PAC means joining a dynamic, fast-paced, and global team that values curiosity, collaboration, and continuous improvement.

Position Overview

The ideal candidate will have hands-on experience in high-volume automotive manufacturing, strong expertise in material flow and material handling systems, and a solid understanding of Lean manufacturing principles. This role requires effective cross-functional collaboration and the ability to manage complex projects through implementation.

Qualifications

• Bachelor’s degree in Industrial Engineering, Mechanical Engineering, Supply Chain Management, ora relatedfield; master’s degree preferred.
• 3+ years of experience in material flow,logistics, or industrial engineering, preferably in automotive or high-volume manufacturing.
• Proficient in AutoCAD, simulation tools, ERP systems, and Microsoft Office, especially Excel.
• Strong analytical, problem-solving, and project management skills.
• Excellent communication, presentation, and interpersonal skills.
• Able to succeed in a fast-paced, cross-functional environment.

Preferred Skills

• Familiarity with PFEP data,assembly and body shopmanufacturing processes, industrial engineering job balancing, internallogisticsdelivery routes, warehouse management,and ERP systems.
• Experience with fork-free material delivery strategies, including kitting,sequencing cells,and lean lineside presentation.
• Familiarity with Warehouse Management Systems (WMS) and material tracking technologies.
• Working knowledge of CAD systems, layout drawings, and flow-layout optimization to improve material movement, spaceutilization, and operational efficiency.
• Support the implementation and optimization of material flow from the warehouse to point of use using lean manufacturing principles.
• Review, develop,and implement lineside replenishment systems, such aseKanban,with IT to automate material calls and improve delivery efficiency.
• Maintain material handlinglayouts thatoptimizewarehouse and production floor space.
• Leadtheimplementation of pull systems with balancedinventorylevels at each point of use.
• Manage material handling equipment from procurement through operational deployment, including forklifts, tuggers, AGVs/AGCs, carts, racks, and low-cost automation.

PHYSICAL REQUIREMENTS

• Ability tolift upto 35 pounds.
• Ability to stand, walk, and perform repetitive tasks for extended periods.

The salary range for this position is dependent upon experience, education, and qualifications.

Pay Range

$70 - $70 USD