Material Flow Engineer

thepacgroup; Warsaw (IN); On-site; USD 63,000 - 77,000; Full time

Job summary

PAC Group is seeking a Material Handling Engineer for an onsite role focused on optimizing material flow from warehouse to point of use using lean principles. The engineer will collaborate across functions to implement replenishment systems (eKanban) with IT, and maintain layouts that maximize space and efficiency.

Candidates should have a strong background in automotive/high-volume manufacturing, supply chain engineering, and proficiency with AutoCAD, ERP systems, and Excel.

Qualifications

• Bachelor's degree in Industrial Engineering, Mechanical Engineering, Supply Chain Management, or related field.
• Master's degree preferred.

Responsibilities

• Support the implementation and optimization of material flow from warehouse to point of use using lean manufacturing principles.
• Review, develop, and implement lineside replenishment systems, such as eKanban, with IT to automate material calls.
• Maintain material handling layouts that optimize warehouse and production floor space.
• Lead the implementation of pull systems with balanced inventory levels at each point of use.
• Manage material handling equipment from procurement through deployment (forklifts, tuggers, AGVs/AGCs, carts, racks).

Skills

Analytical skills

Project management

Communication skills

Cross-functional collaboration

Education

Bachelor's degree in IE/ME/SCM

Master's degree preferred

Tools

AutoCAD

Simulation tools

ERP systems

Microsoft Excel

Job description

Job Title: Material Handling Engineer, Location: onsite

About PAC Group

The PAC Group (PAC), we specialize in engineering consulting, program management, and operational excellence-delivering high-impact solutions in more than 20 countries. We’re proud to partner with the world’s leading companies in automotive, aerospace, industrial, and technology sectors, providing strategic guidance and hands-on execution that drive innovation and efficiency. Whether we’re launching advanced manufacturing systems, deploying digital simulation tools, or scaling global operations, PAC thrives at the intersection of technology, engineering, and problem-solving. Joining PAC means joining a dynamic, fast-paced, and global team that values curiosity, collaboration, and continuous improvement.

Position Overview

The ideal candidate will have hands-on experience in high-volume automotive manufacturing, strong expertise in material flow and material handling systems, and a solid understanding of Lean manufacturing principles. This role requires effective cross-functional collaboration and the ability to manage complex projects through implementation.

Qualifications

• Bachelor's degree in Industrial Engineering, Mechanical Engineering, Supply Chain Management, or a related field; master's degree preferred.
• 3+ years of experience in material flow, logistics, or industrial engineering, preferably in automotive or high-volume manufacturing.
• Proficient in AutoCAD, simulation tools, ERP systems, and Microsoft Office, especially Excel.
• Strong analytical, problem-solving, and project management skills.
• Excellent communication, presentation, and interpersonal skills.
• Able to succeed in a fast-paced, cross-functional environment.

Preferred Skills

• Familiarity with PFEP data, assembly and body shop manufacturing processes, industrial engineering job balancing, internal logistics delivery routes, warehouse management, and ERP systems.
• Experience with fork-free material delivery strategies, including kitting, sequencing cells, and lean lineside presentation.
• Familiarity with Warehouse Management Systems (WMS) and material tracking technologies.
• Working knowledge of CAD systems, layout drawings, and flow-layout optimization to improve material movement, space utilization, and operational efficiency.

WHAT YOU GET TO DO

• Support the implementation and optimization of material flow from the warehouse to point of use using lean manufacturing principles.
• Review, develop, and implement lineside replenishment systems, such as eKanban, with IT to automate material calls and improve delivery efficiency.
• Maintain material handling layouts that optimize warehouse and production floor space.
• Lead the implementation of pull systems with balanced inventory levels at each point of use.
• Manage material handling equipment from procurement through operational deployment, including forklifts, tuggers, AGVs/AGCs, carts, racks, and low-cost automation.

PHYSICAL REQUIREMENTS

Ability to lift up to 35 pounds.

Ability to stand, walk, and perform repetitive tasks for extended periods.

The salary range for this position is dependent upon experience, education, and qualifications.

Pay Range $70 - $70 USD