Manufacturing Simulation Engineer – Gas Turbines
Siemens Energy, Inc.
A complete application in a minute
Tailored resume and cover letter, ready to send.
Benefits offered by this job
Job summary
Siemens Energy in Orlando, FL, is seeking a seasoned manufacturing simulation engineer to lead development and application of advanced simulation technologies for gas turbine components. You will work with global teams to predict defects, optimize processes, and influence component design decisions to accelerate next-generation turbine development.
The role requires 5+ years in simulation, hands-on use of leading tools, and a deep understanding of Design for Manufacturability, casting processes,
Qualifications
- Bachelor's degree in Mechanical, Aerospace, Materials, Manufacturing, or related field.
- 5+ years in manufacturing or casting simulation, including process modeling or analytical methods.
- Hands-on with ProCAST, MAGMASOFT, ANSYS, STAR-CCM+, Simcenter 3D, or Abaqus.
- Experience in manufacturing, investment casting, turbomachinery, or aerospace foundry contexts.
- Strong knowledge of design for manufacturability, process optimization, and digital manufacturing.
- Legal authorization to work in the United States without sponsorship.
Responsibilities
- Develop and apply advanced manufacturing and casting simulation methodologies to improve quality and yield.
- Drive DfM initiatives by integrating manufacturability early in turbine design.
- Predict and mitigate manufacturing challenges via simulation of casting, solidification, thermal, and cooling.
- Collaborate with design, materials, manufacturing, supplier, and foundry teams to optimize components.
- Lead problem-solving using modeling, analytics, testing, and digital manufacturing tools.
- Advance manufacturing innovation through digital twins and simulation best practices.
Skills
Education
Tools
Job description
Drive the future of gas turbine manufacturing through advanced simulation, digital manufacturing, and engineering innovation. In this role, you will lead the development and application of cutting-edge manufacturing simulation technologies used to improve turbine component quality, manufacturability, reliability, and production efficiency.
Working with global teams across engineering, manufacturing, materials, and foundry operations, you'll leverage simulation-driven insights, predictive modeling, data analytics, and model-based engineering techniques to predict defects, optimize manufacturing processes, influence component design decisions, and accelerate the development of next-generation gas turbine technologies.
This position is ideal for engineers with backgrounds in manufacturing simulation, casting simulation, investment casting, foundry engineering, process development, metallurgical engineering, turbomachinery, aerospace manufacturing, digital manufacturing, or advanced manufacturing technologies who want to make a direct impact on critical energy infrastructure.
Develop and apply advanced manufacturing, casting, and multi-physics simulation methodologies to improve product quality, reduce defects, increase manufacturing yield, and enhance process reliability.
Drive Design for Manufacturability (DfM) initiatives by integrating manufacturability considerations early in turbine component design and development while minimizing production risk.
Predict and mitigate manufacturing challenges through simulation-based analysis of casting processes, solidification behavior, thermal performance, cooling effectiveness, and defect formation.
Partner with design, materials, manufacturing, supplier, and foundry teams to optimize turbine airfoils, blades, vanes, and hot gas path components for performance, durability, manufacturability, and cost.
Lead technical problem-solving efforts using computational modeling, predictive analytics, testing, process validation, and digital manufacturing tools to improve efficiency, reduce lead times, and lower production costs.
Advance manufacturing innovation through digital twin technologies, manufacturing analytics, simulation best practices, and next-generation turbine manufacturing processes across global engineering teams.
Bachelor's degree in Mechanical Engineering, Aerospace Engineering, Materials Engineering, Manufacturing Engineering, Metallurgical Engineering, or a related technical discipline.
5+ years of experience in manufacturing simulation, casting simulation, process modeling, computational modeling, FEA, CFD, thermal analysis, or other advanced engineering simulation disciplines.
Hands-on experience with ProCAST, MAGMASOFT, ANSYS, STAR-CCM+, Simcenter 3D, Abaqus, or similar simulation platforms used in manufacturing and product development environments.
Experience supporting manufacturing, investment casting, turbomachinery, aerospace, foundry, power generation, advanced manufacturing, or process development applications.
Strong understanding of simulation-driven engineering, Design for Manufacturability (DfM), process optimization, manufacturing process development, digital manufacturing, predictive modeling, and model-based engineering principles.
Knowledge of investment casting, foundry manufacturing, solidification modeling, casting defect prediction, ceramic core manufacturing, metallurgical engineering, thermal systems, cooling technologies, turbine component manufacturing, or manufacturing technology development, combined with strong communication and cross-functional collaboration skills.
Must be legally authorized to work in the United States without current or future employer sponsorship.
Due to applicable export control laws and regulations, candidates must be a U.S. citizen or national, U.S. permanent resident (i.e., current Green Card holder), or lawfully admitted into the U.S. as a refugee or granted asylum.
Our Gas Services division offers Low-emission power generation through service and decarbonization. Zero or low emission power generation and all gas turbines under one roof, steam turbines and generators. Decarbonization opportunities through service offerings, modernization, and digitalization of the fleet.
At Siemens Energy, we are more than just an energy technology company. With ~100,000 dedicated employees in more than 90 countries, we develop the energy systems of the future, ensuring that the growing energy demand of the global community is met reliably and sustainably. The technologies created in our research departments and factories drive the energy transition and provide the base for one sixth of the world's electricity generation.
Our global team is committed to making sustainable, reliable, and affordable energy a reality by pushing the boundaries of what is possible. We uphold a 150-year legacy of innovation that encourages our search for people who will support our focus on decarbonization, new technologies, and energy transformation.
Find out how you can make a difference at Siemens Energy: https://www.siemens-energy.com/employeevideo
Career growth and development opportunities
Supportive work culture
Company paid Health and wellness benefits
Paid Time Off and paid holidays
401K savings plan with company match
Family building benefits
Parental leave
Jobs & Careers: https://jobs.siemens-energy.com/jobs
#TeamPurple #ELECTRON
Siemens Energy is an Equal Opportunity and affirm diversity in the workplace. All qualified applicants will receive consideration for employment without regard to their race, color, creed, religion, national origin, citizenship status, ancestry, sex, age, physical or mental disability unrelated to ability, marital status, family responsibilities, pregnancy, genetic information, sexual orientation, gender expression, gender identity, transgender, sex stereotyping, order of protection status, protected veteran or military status, or an unfavorable discharge from military service, and other categories protected by federal, state or local
law.
'/%3e%3cpath%20d='M101.744%2012.4726L102.894%2016.1947L99.0021%2013.2201L101.744%2012.4726ZM105.3%208.40937H100.488L99.0026%203.59473L97.5116%208.41047L92.7%208.40385L96.5965%2011.3834L95.1055%2016.1942L99.0021%2013.2196L101.408%2011.3834L105.3%208.40992V8.40937Z'%20fill='white'/%3e%3cdefs%3e%3clinearGradient%20id='paint0_linear_5593_1381'%20x1='90'%20y1='9.44471'%20x2='99'%20y2='9.44471'%20gradientUnits='userSpaceOnUse'%3e%3cstop%20stop-color='%2300AD70'/%3e%3cstop%20offset='0.998594'%20stop-color='%2300B67A'/%3e%3cstop%20offset='1'%20stop-color='%23DCDCE6'/%3e%3c/linearGradient%3e%3c/defs%3e%3c/svg%3e){kind=small}
