Manufacturing Quality Engineer

Stäubli; Windsor (CT); On-site; USD 90,000 - 120,000; Full time

Job summary

Stäubli is seeking an experienced Manufacturing Quality Engineer for our Windsor, CA site. You will lead quality assurance activities across product development and production, leveraging AS9100/FAI knowledge to ensure process capability and product quality.

This role collaborates with Engineering and Operations to enable smooth transfers to production and continuous improvement. You will develop inspection plans, manage PPAP submissions, and drive root cause analysis with corrective actions and

Qualifications

• Bachelor's degree in mechanical, electrical, or manufacturing engineering or related field.
• 3+ years related experience.
• 2+ years GD&T and metrology experience.
• Lean manufacturing techniques knowledge.
• AIAG concepts preferred; Six Sigma/ASQ certifications are a plus.
• SAP experience is a plus.

Responsibilities

• Participate in root cause analysis and corrective actions for process issues and customer complaints.
• Create 8D reports with objective evidence and implement preventive actions.
• Design and document control plans, inspections, and production records.
• Coordinate with Engineering and Operations for transfer to production with data analysis.
• Develop and maintain quality records compliant with processes and customer requirements.
• Develop inspection plans for engineering change orders.
• Provide GD&T support, drawings, inspection planning, and dimensional issue resolution.
• Oversee PPAP submissions and AS9100/FAI compliance; support process validation and product quality.
• Conduct internal and external audits; monitor policies and procedures.
• Travel as needed.

Skills

Root cause analysis

Problem solving

Team collaboration

Communication

SPC

FMEA

RCA

Education

Engineering degree (ME/EE/Manufacturing) or related field

Tools

SAP

SPC software

Job description

Stäubli is a value driven technological solutions provider with four dedicated activities: Electrical Connectors, Fluid Connectors, Robotics and Textile. We strive for innovation and excellence and are market leaders in many industrial segments. Stäubli guarantees high quality, reliability, and performance - our strong basis for the trusted partnership with our customers worldwide.

We are looking for an experienced Manufacturing Quality Engineer to join our team in Windsor, CA. We are a highly skilled and dedicated team with a great benefits package and atmosphere.

Essential Job Duties:

• Participate in root cause analysis and implementation of corrective action for process related concerns and customer complaints.
• Create 8D reports for internal corrective actions with objective evidence and implement preventative actions to prevent reoccurrence.
• Design and document methods for process control, process improvement, testing, and inspection (Control Plans / New Production Inspection Records).
• Interface with Engineering and Operations to ensure transfer to production of new products is in accordance with approved data. This includes measurement data analysis and process capability analysis in support of qualifying new tools and projects.
• Develop and maintain quality records and documentation in accordance with established quality processes and customer requirements.
• Develop inspection plans for engineering change orders.
• Provide technical support related to GD&T, engineering drawings, inspection planning, and dimensional issue resolution.
• Demonstrate strong working knowledge of the Production Part Approval Process (PPAP), including preparation, review, and execution of PPAP submissions. Collaborate with cross-functional teams to ensure compliance with customer requirements, AIAG standards, and successful validation of manufacturing processes and product quality.
• Conduct internal and external audits to monitor adherence to policies and procedures.
• Apply and maintain working knowledge of AS9100 quality management system requirements and AS9102 First Article Inspection (FAI) requirements to support product qualification, process validation, compliance activities, and continuous improvement initiatives.
• Support other QA personnel to ensure that products and processes comply with the relevant requirements of the quality management system.
• Create and maintain company quality documentation, such as quality procedures, process flows, and work instructions, as appropriate.
• Participate in continual improvement activities to enhance the quality system, such as 5S, Kaizen, lean methods, etc.
• Monitor suppliers’ performance and conduct supplier audits.
• Develop training to build quality awareness, as required.
• Assist in First Article reports and Tool validation for new product development.
• Ability to travel on an as needed basis

To perform this role successfully, an individual must:

• Maintain a high standard of quality through all aspects of the job.
• Be a team player willing to assist where needed and be a self-starter.
• Have good communications skills to work effectively with Engineering and Manufacturing personnel as well as with outside suppliers, partners, and customers.
• Be familiar with problem solving methodologies, analysis, and tools such as SPC, FMEA, Root Cause Analysis (RCA).
• Experience with AS9100 Quality Management Systems and AS9102 First Article Inspection (FAI) requirements, including preparation, review, and maintenance of quality and compliance documentation.
• Working knowledge of GD&T (ASME Y14.5), engineering drawings, and metrology principles.

Education and/or Experience:

• Bachelor's degree in mechanical engineering, electrical engineering, manufacturing engineering, or related field, or equivalent experience.
• Thorough knowledge of lean manufacturing techniques and manufacturing quality tools.
• Training in AIAG concepts preferred, Quality certifications such as Six Sigma, ASQ, are a plus.
• 3+ years related experience, or equivalent combination of education and experience.
• 2+ years direct Engineering drawing, GD&T and metrology experience.
• Advanced computer skills, including the use of statistical process control (SPC) software.
• Thorough knowledge of manufacturing methods and processes, including injection molding, machining, and automated assembly and production equipment.
• Thorough knowledge of electronic test equipment.
• Ability to prepare complex written reports and other documents.
• Ability to comprehend complex verbal and written instructions.
• SAP experience is a plus.

Additional Qualifications:

• Lift up to 50 lbs. regularly and stand for extended periods of time
• Must be able to lift, push, pull, and carry objects
• Periods sitting at a desk and working on a computer
• Dexterity and accuracy as needed to operate equipment

Stäubli Corporation is an equal opportunity employer, and all qualified applicants will receive consideration for employment without regard to race, color, religion, age, sex, national origin, disability status, genetics, protected veteran status, sexual orientation, gender identity or expression, or any other characteristic protected by federal, state or local laws.