Manufacturing Quality Engineer

Stäubli Corp.; Windsor (CA); On-site; USD 85,000 - 120,000; Full time

Job summary

Stäubli Corporation in Windsor, CA is seeking an experienced Manufacturing Quality Engineer to drive quality improvements across manufacturing processes. You will lead root-cause analyses, create 8D problem reports, develop control plans, and support PPAP submissions while ensuring AS9100 compliance.

You will collaborate with Engineering and Operations to transfer new products to production, analyze measurement data, perform process capability studies, and mentor QA staff. Travel as needed.

Qualifications

• Bachelor's degree in mechanical engineering, electrical engineering, manufacturing engineering, or related field, or equivalent experience.
• Thorough knowledge of lean manufacturing techniques and manufacturing quality tools.
• Experience with AIAG concepts; quality certifications such as Six Sigma or ASQ are a plus.
• 3+ years related experience; 2+ years GD&T and metrology experience.
• SPC, FMEA, RCA knowledge; AS9100/FAI familiarity.

Responsibilities

• Participate in root cause analysis and corrective actions for process concerns and customer complaints.
• Create 8D reports with objective evidence and implement preventative actions.
• Design and document methods for process control, improvement, testing, and inspection.
• Interface with Engineering and Operations to transfer new products to production with validated data.
• Develop and maintain quality records and documentation per quality processes and customer requirements.
• Develop inspection plans for engineering change orders.
• Provide technical support related to GD&T, drawings, inspection planning, and dimensional issues.
• Lead PPAP submissions; ensure compliance with AIAG standards and customer requirements.
• Conduct internal and external audits; maintain AS9100 and FAI requirements.
• Support QA staff to ensure compliance and continual improvement, including 5S/Kaizen.

Skills

AS9100

FMEA

RCA

SPC

GD&T

Lean manufacturing

Communication

Education

Bachelor's in engineering

Tools

SAP

Job description

• Compensation: USD 85,000 - USD 120,000 - yearly

Company Description

Stäubli is a value driven technological solutions provider with four dedicated activities: Electrical Connectors, Fluid Connectors, Robotics and Textile. We strive for innovation and excellence and are market leaders in many industrial segments. Stäubli guarantees high quality, reliability, and performance - our strong basis for the trusted partnership with our customers worldwide.

We are looking for an experienced Manufacturing Quality Engineer to join our team in Windsor, CA. We are a highly skilled and dedicated team with a great benefits package and atmosphere.

Job Description

• Participate in root cause analysis and implementation of corrective action for process related concerns and customer complaints.
• Create 8D reports for internal corrective actions with objective evidence and implement preventative actions to prevent reoccurrence.
• Design and document methods for process control, process improvement, testing, and inspection (Control Plans / New Production Inspection Records).
• Interface with Engineering and Operations to ensure transfer to production of new products is in accordance with approved data. This includes measurement data analysis and process capability analysis in support of qualifying new tools and projects.
• Develop and maintain quality records and documentation in accordance with established quality processes and customer requirements.
• Develop inspection plans for engineering change orders.
• Provide technical support related to GD&T, engineering drawings, inspection planning, and dimensional issue resolution.
• Demonstrate strong working knowledge of the Production Part Approval Process (PPAP), including preparation, review, and execution of PPAP submissions. Collaborate with cross-functional teams to ensure compliance with customer requirements, AIAG standards, and successful validation of manufacturing processes and product quality.
• Conduct internal and external audits to monitor adherence to policies and procedures.
• Apply and maintain working knowledge of AS9100 quality management system requirements and AS9102 First Article Inspection (FAI) requirements to support product qualification, process validation, compliance activities, and continuous improvement initiatives.
• Support other QA personnel to ensure that products and processes comply with the relevant requirements of the quality management system.
• Create and maintain company quality documentation, such as quality procedures, process flows, and work instructions, as appropriate.
• Participate in continual improvement activities to enhance the quality system, such as 5S, Kaizen, lean methods, etc.
• Monitor suppliers’ performance and conduct supplier audits.
• Develop training to build quality awareness, as required.
• Assist in First Article reports and Tool validation for new product development.
• Ability to travel on an as needed basis

Qualifications

To perform this role successfully, an individual must:

• Maintain a high standard of quality through all aspects of the job.
• Be a team player willing to assist where needed and be a self-starter.
• Have good communications skills to work effectively with Engineering and Manufacturing personnel as well as with outside suppliers, partners, and customers.
• Be familiar with problem solving methodologies, analysis, and tools such as SPC, FMEA, Root Cause Analysis (RCA).
• Experience with AS9100 Quality Management Systems and AS9102 First Article Inspection (FAI) requirements, including preparation, review, and maintenance of quality and compliance documentation.
• Working knowledge of GD&T (ASME Y14.5), engineering drawings, and metrology principles.

Education and/or Experience:

• Bachelor's degree in mechanical engineering, electrical engineering, manufacturing engineering, or related field, or equivalent experience.
• Thorough knowledge of lean manufacturing techniques and manufacturing quality tools.
• Training in AIAG concepts preferred, Quality certifications such as Six Sigma, ASQ, are a plus.
• 3+ years related experience, or equivalent combination of education and experience.
• 2+ years direct Engineering drawing, GD&T and metrology experience.
• Advanced computer skills, including the use of statistical process control (SPC) software.
• Thorough knowledge of manufacturing methods and processes, including injection molding, machining, and automated assembly and production equipment.
• Thorough knowledge of electronic test equipment.
• Ability to prepare complex written reports and other documents.
• Ability to comprehend complex verbal and written instructions.
• SAP experience is a plus.

Additional Information

Additional Qualifications:

• Lift up to 50 lbs. regularly and stand for extended periods of time
• Must be able to lift, push, pull, and carry objects
• Periods sitting at a desk and working on a computer
• Dexterity and accuracy as needed to operate equipment

Stäubli Corporation is an equal opportunity employer, and all qualified applicants will receive consideration for employment without regard to race, color, religion, age, sex, national origin, disability status, genetics, protected veteran status, sexual orientation, gender identity or expression, or any other characteristic protected by federal, state or local laws.