Job Summary
We are seeking a Manufacturing Engineer with 3‑5 years of experience to join the Sustainment Manufacturing Engineering Team. This role focuses on developing and optimizing manufacturing processes, with a strong emphasis on lamination, metal deposition, coatings of acrylic‑based applications. The ideal candidate will be eager to grow in a fast‑paced aerospace environment and demonstrate foundational proficiency across core manufacturing engineering competencies.
Process Development & Optimization
- Support implementation of APQP and AS9145 methodologies.
- Assist in developing PFMEAs, control plans, process flow diagrams, and validation protocols.
- Contribute to first article inspection (FAIR) and ensure AS9102 compliance.
- Apply strict clean room protocols and SPC analysis (Cp/Cpk) to critical processes.
- Participate in process optimization for repeatability, efficiency, and defect reduction.
Specialized Process Experience
- Support development and troubleshooting of acrylics (bonding, forming, or finishing)
- Support development and troubleshooting of lamination (composite or adhesive‑based)
- Support development and troubleshooting of metal deposition (vacuum metallising, thermal spray, plating, or additive processes)
- Support development and troubleshooting of coatings (functional, protective, or aesthetic)
Technical & Quality Support
- Interpret engineering drawings and contribute to tooling design and CAD modeling (Siemens NX preferred).
- Assist in creating and maintaining work instructions and revision control.
- Support MRB/PRB activities and nonconformance disposition.
- Participate in internal/external audits and layered process audits.
- Ensure compliance with AS9100, ISO 9001, and site corrective action processes.
Continuous Improvement & Collaboration
- Contribute to Lean projects and capital/tooling implementation.
- Apply root cause analysis tools (DMAIC, 8D, Fishbone, 5‑Whys) to resolve issues.
- Collaborate cross‑functionally to align stakeholders and support project execution.
- Present technical findings and support project tracking/reporting.
Required Qualifications
- Bachelor’s degree in Aerospace, Mechanical, Electrical, Chemical Engineering, or related field.
- 3‑5 years of experience in Manufacturing Engineering, preferably in aerospace or regulated environments.
- Exposure to lamination, metal deposition, coatings, or acrylic‑based manufacturing processes.
- Familiarity with APQP, AS9145, PFMEA, SPC, and FAIR documentation.
- Working knowledge of ISO 9000, AS9100, or D1‑9000 quality systems.
- Fluent in English (written and spoken).
- Must be a U.S. Person per ITAR regulations.
- Willingness to travel domestically and occasionally internationally.
Preferred Qualifications
- Experience with Teamcenter PLM, ECNs, and CAD tools (Siemens NX preferred).
- Exposure to clean room protocols and MSA techniques.
- Understanding of Design for Manufacturability and Characteristics Matrix.
- Participation in Lean initiatives or Six Sigma training.
- Strong time and priority management skills.
- Ability to communicate technical concepts to diverse audiences.
Compensation
Compensation Range: $91,083.00 – $136,624.00.