Sr. Manufacturing Process Engineer

PCX Aerostructures, LLC; Manchester (CT); On-site; USD 100,000 - 130,000; Full time

Job summary

PCX Aerostructures, LLC is seeking a Sr. Manufacturing Process Engineer to optimize aerospace component fabrication in Manchester, PA.

You will drive process improvements, manage BOMs and routings, and coordinate with customers and internal teams to meet quality and delivery targets. The role requires a Bachelor's in manufacturing engineering and 5–7 years of aerospace manufacturing experience, with strong GD&T skills and proficiency in CAD/CAM NX and MS Office.

Qualifications

• Bachelor's degree in manufacturing engineering or related field.
• 5–7 years of manufacturing flow process experience in aerospace preferred.
• Strong GD&T knowledge.
• Proficient in English (verbal and written).

Responsibilities

• Process components from raw state to finished requirements on machining centers or via outside vendors.
• Enter BOM and routing into ERP.
• Lead process improvements to reduce costs.
• Support floor during fabrication and rework as needed.
• Create standard work for plant engineering and vendors.
• Liaise between customers and PCX program managers.
• Quote new or revised components.

Skills

English communication

Detail oriented

Teamwork

Multitasking

Problem solving

Education

Bachelor's degree in manufacturing engineering

Tools

Siemens NX (CAD/CAM)

Microsoft Office

Job description

Sr. Manufacturing Process Engineer

Applied Aerospace & Defense is a premier provider of advanced design, engineering, and vertically integrated manufacturing solutions for leading and next-generation space and defense technology companies. Applied builds complex hardware for extreme operating environments and focuses on three core markets: Space and Launch Systems, Defense Aviation and Airborne Systems, and C5ISR and Precision Strike Systems.

Responsibilities:

• Process components from raw state (gears, casting, forging, material stock, etc.) to finished B/P requirements for manufacturing in the plant on one of its machining centers or at outside vendors for machining or processing. Primary components are gears, housings (e.g., cases and covers) and rotor head components (e.g., hubs, spindles, and extensions). Components come from a wide range of Original Equipment Manufacturers (OEMs).
• Understand and follow OEMs' specifications, systems, and processes.
• Drive improvements in the production of the component and reduce manufacturing costs through its processing cycle.
• Support the manufacturing floor during component fabrication, which could involve component rework or repair.
• Enter component BOM and routing into the business unit's Enterprise Resource Planning system.
• Create standard work processes for plant engineering and production personnel, as well as outside vendors.
• Lead engineering projects with a focus on maintaining customer satisfaction objectives in quality and on time delivery performance.
• Liaison between customers and Applied Program Managers in instituting customer requirements into PCX manufacturing processes.
• Support Applied Sales team during the customer quotation process with in-house capability information and process cycle time estimates.
• Maintain Applied lean principles and drive continuous improvement initiatives.
• Quote new or revised components.

Physical Requirements:

• Ability to sit for extended periods of time, and at times require to stand and move.
• Fine motor skills with frequent hand and arm movement.
• Moderate twisting and bending.
• Some lifting less than 30 pounds.

Unusual Environmental Conditions:

• Loud machining environment; exposure to aerospace metals, lubricants, and chemicals.

Required Personal Protective Equipment:

• Safety glasses or shields, appropriate manufacturing closed‑toed footwear, gloves, hearing protection may be required, or other protective equipment as needed.

Qualifications:

• US Citizen.
• Bachelor's degree in manufacturing engineering or related experience.
• 5 to 7 years manufacturing flow process experience and prior aerospace manufacturing experience is desired.
• Solid computer skills – Microsoft Office Suite including basic Excel skills.
• Strong attention to detail with the ability to manage multiple tasks and competing priorities.
• Prior engineering software experience desired; experience with CAD/CAM: Siemens NX is desired.
• Capability to work in a team as well as individually.
• Proficient in English; strong verbal and written communication skills.
• Strong knowledge of Geometric Dimensioning and Tolerancing.
• Strong team skills and ability to work with all levels of an organization.
• Strong problem‑solving skills.

Applied Aerospace & Defense is an equal opportunity employer.

Location: Manchester, PA

Shift: Days; Employment Type: Full‑time.