Manufacturing Engineer

Buckhorn; Springfield (MO); On-site; USD 85,000 - 110,000; Full time

Job summary

Buckhorn in Missouri is seeking a Manufacturing Engineer to collaborate with the Plant Manager and Technical Services to maximize plant efficiency, safety and quality. You will apply engineering theory, manufacturing methods and data-driven analysis to improve equipment performance and reduce costs.

You will lead cross-functional projects, solve root causes with statistics, and implement new equipment and processes.

Qualifications

• Bachelor’s degree in Mechanical, Electrical or Manufacturing Engineering or equivalent.
• 7-10 years of experience in a manufacturing environment.
• Cross-functional teamwork and project management experience.
• Proven track record of driving efficiency improvements and cost reductions.
• Continuous improvement mindset and strong teamwork.
• Well organized self-starter with time management skills.
• Ability to interpret electrical, mechanical and hydraulic schematics.
• Ability to use CAD to update plant floor layouts and tooling drawings.

Responsibilities

• Work with other departments to improve safety, quality and production, reduce delays, increase efficiency and reduce costs.
• Apply lean, six sigma and A-3 problem solving to enhance quality, reliability and cost effectiveness.
• Identify, plan and lead cross-functional capital and improvement projects.
• Determine root causes using statistical methods and recommend design/process changes to prevent recurrence.
• Promote data-driven decisions over opinions.
• Introduce new equipment, methods and processes to improve operations.
• Design testing methods and calculate process capabilities to establish standards.
• Design, develop and implement control systems to improve production cycles and product quality.
• Utilize statistics to optimize performance and analyze trends to reduce variation.
• Participate in department goals and cross-functional initiatives.
• Identify and resolve chronic problems; on-call availability 24/7.

Skills

Cross-functional collaboration

Project management

Lean manufacturing

Six Sigma

Kaizen

Data-driven decision making

Problem solving

Team leadership

Communication skills

Education

Bachelors in Mechanical/Electrical/Manufacturing Engineering

Tools

CAD

Job description

At Buckhorn, we manufacture strong, durable products with people whose commitment to our customers and work ethic are second to none. Our culture of ownership and transparency empowers our team to achieve goals they didn’t think possible. We are committed to providing an environment for employees to grow and succeed while creating a space where people are respected and enjoy coming to work. Our stability and market leadership are due to our team’s openness, collaboration, and willingness to take on tough challenges. For those ready to grow with us, it will be a rewarding journey – and we’re just getting started.

The Manufacturing Engineer works closely with the Plant Manager and Technical Services team to maximize efficiencies of plant operations while optimizing plant run time. This role is responsible for applying knowledge of engineering theory, manufacturing methods and problem-solving techniques to improve operating equipment performance and related processes. The successful candidate will work in conjunction with production, maintenance, quality and engineering departments to improve safety, quality, productivity, and reduce costs.

ESSENTIAL DUTIES AND RESPONSIBILITIES:

• Work in conjunction with other departments to improve safety, quality and production processes, reduce delays, increase efficiency and reduce cost
• Apply continuous improvement methods such as lean manufacturing, six sigma and A-3 problem solving techniques to enhance manufacturing quality, reliability and cost effectiveness
• Identify, plan and lead cross-functional capital and improvement projects
• Determine root causes of failures using statistical methods and recommend changes in designs, tolerances or processing methods to avoid re-occurrences
• Promote decision driven by data instead of opinions
• Introduce new equipment, methods and processes to improve existing operations
• Design testing methods and calculate process capabilities to establish standards or validate process requirements
• Design, develop, and implement control systems to improve production cycle times, product quality, equipment performance, down-time reduction and process automation
• Utilize statistical means to optimize and improve performance
• Analyze process performance data and identify trends, runs, to reduce process variation
• Participate and contribute to the achievement of department goals including goal setting

• Identify and solve chronic/repetitive problems and failures
• On call 24 hours a day 7 days a week

Must Have:

• Bachelor’s Degree in Mechanical, Electrical or Manufacturing Engineering or equivalent technical education
• 7-10 years of experience in a manufacturing environment
• Demonstrated success working in and/or leading cross functional teams including project management
• Proven track record of driving significant efficiency improvements and cost reduction efforts
• Passionate about continuous improvement and teamwork
• Well organized self-starter skilled in time management
• Ability to interpret electrical, mechanical and hydraulic schematics
• Ability to utilize CAD to update plant floor layouts and review tooling/part drawings

Nice to Have:

• Experience in injection molding or plastic processing, such as industrial packaging, material handling, plastic containers, pallets or packaging-centric

SKILLS & KNOWLEDGE:

• Proficient in Microsoft Word, Excel and Outlook
• Excellent oral and written communication skills
• Strong interpersonal skills with the ability to deal with opposing opinions and capable of leading team towards best outcome
• Proficient in computer aided design (CAD)
• Ability to do two mathematical operations to arrive at the solution.
• Thorough knowledge of problem-solving techniques, brainstorming, kaizen events, value stream mapping, focusing on win-win solutions
• Creative problem solver with high degree of analytical skills
• Project management skills with the ability to meet deadlines and stay on budget
• Ability to develop project charters along with timing and cost for capital projects
• Ability to support the Quality department in Root Cause Analysis and corrective actions
• Product knowledge regarding specifications and quality requirements

TRAVEL REQUIREMENT:

• 10% Travel Requirement