Manufacturing Engineer

Exotic Automation & Supply; Lyon Charter Township (MI); On-site; USD 85,000 - 120,000; Full time

Benefits offered by this job

Full benefits package

PTO

Drug-free workplace

Equal Opportunity Employer

Job summary

Exotic Automation is seeking a Manufacturing Engineer to own molding and machining processes, optimize parameters, and improve workflow in an ITAR-compliant operation.

You will reduce scrap, improve cycle times, and ensure manufacturability while collaborating with suppliers and cross-functional teams on cost and process improvements.

Qualifications

• Bachelor's degree in Manufacturing/Mechanical/Plastics Engineering; 6 years of related experience may substitute.
• 6+ years of progressive manufacturing or process engineering experience in molded rubber or plastics.
• Hands-on knowledge of molding processes, materials, and tooling.
• Experience with lean manufacturing, SPC, and DOE.

Responsibilities

• Develop molding and machining processes and optimize parameters.
• Review designs for manufacturability and provide input on tolerances and tooling.
• Drive lean initiatives to reduce scrap and cycle times.
• Validate process capability with SPC/DOE and address defects.
• Write setup sheets and work instructions.
• Collaborate with suppliers and manage costs.

Skills

Lean manufacturing

Process engineering

Project management

CAD software

Communication

Shop-floor mindset

Education

Bachelor’s degree in Manufacturing Engineering or Mechanical Engineering

Tools

CAD software (AutoCAD, Inventor, SolidWorks, NX)

Job description

Engineer better ways to build custom molded rubber, urethane, and plastic parts.
Exotic Automation’s Rubber & Plastics group makes custom components to exact customer specifications. In-house we do compression and injection rubber molding, custom urethane molding and machining, plastic injection molding, CNC turning and milling, die cutting, and our own mold making. We also handle rapid prototyping and steel-to-plastic conversions. Our parts serve aerospace, defense, automotive, medical, and industrial customers.

As our Manufacturing Engineer, you’ll own how we build. You’ll develop and improve molding and machining processes, tooling, and workflow in an AS9100 and ISO 9001:2015 certified, ITAR compliant operation.

What You Will Do

• Develop molding and machining processes. Set the methods and sequence of operations for new and existing parts. Develop and optimize process parameters for compression, injection, and urethane molding, and for secondary operations.
• Make it manufacturable. Review customer designs for moldability and manufacturing feasibility. Give input on part design, tolerances, materials, and mold and tooling design. Support new mold builds and steel-to-plastic conversions.
• Drive lean and continuous improvement. Apply lean principles to reduce scrap, cycle time, and changeover. Improve workflow, cell layout, and equipment layout for efficiency, safety, and reliability.
• Build in quality. Validate process capability and set process standards. Use SPC and design of experiments (DOE) to solve defects such as flash, voids, short shots, and dimensional variation.
• Communicate clearly. Write setup sheets, work instructions, and visual aids so production teams build it right every time.
• Manage cost and capacity. Analyze production data, labor standards, and material costs. Recommend process, material, and equipment changes backed by documented cost and quality impact.
• Work with suppliers. Partner with mold makers, material suppliers, and outside processors on technical reviews and continuous improvement.
• Mentor and support. Train less experienced team members, support sales and customer visits as needed, and keep processes compliant with safety and environmental requirements.

What You Bring

• Bachelor’s degree in Manufacturing Engineering, Mechanical Engineering, Plastics Engineering, or a related field (6 years of related technical experience may substitute)
• 6+ years of progressive manufacturing or process engineering experience in molded rubber or plastics
• Hands‑on knowledge of compression, injection, or urethane molding processes, materials, and tooling
• Experience with lean manufacturing, continuous improvement, SPC, and DOE
• Proficiency with CAD software such as AutoCAD, Inventor, SolidWorks, or NX
• Strong project management skills, with the ability to lead cross‑functional initiatives
• Clear written, verbal, and presentation skills for working with customers, suppliers, production teams, and leadership
• Mechanical aptitude and a hands‑on, shop‑floor mindset
• Experience with CNC machining, die cutting, or 3D printing is a plus

Why Exotic Automation

• Variety. You’ll work across rubber, urethane, and plastic processes, not a single production line.
• Impact. You’ll see your improvements on the floor and in parts we ship to aerospace, defense, medical, and industrial customers.
• Stability. Exotic is part of the Value Added Companies family.
• Comprehensive Benefits Package. Exotic offers full benefits and PTO.

This position requires access to information subject to ITAR; applicants must be U.S. persons as defined by 22 CFR 120.62

Exotic Automation maintains a drug-free workplace, including testing for marijuana

_ Exotic Automation is an Equal Opportunity Employer _

_ Working Conditions: Normal business office and industrial environment with regular (up to 100% of work time) exposure to noise, dust, office equipment, machinery, equipment and supplies_