Manufacturing Engineer

Jimmy Jazz; Elkhart Lake (WI); On-site; USD 75,000 - 95,000; Full time

Job summary

Jimmy Jazz is seeking a Manufacturing Engineer to develop, implement, and continuously improve manufacturing processes across aluminum foundry and CNC machining operations in Elkhart Lake, Wisconsin. You will lead automation initiatives, support robotic integration, and evaluate new technologies to drive safety, quality, productivity and cost efficiency.

Collaborating with cross-functional teams, you will optimize casting and machining, create process documentation, design tooling and fixtures,

Qualifications

• Associate's or Bachelor's degree in Mechanical/Manufacturing/Industrial Engineering or related field.
• Equivalent manufacturing experience considered in lieu of a degree.
• Experience in manufacturing, machining, foundry operations, automation, robotics, or industrial engineering.
• Experience with 3D CAD modeling software such as SolidWorks.
• Strong mechanical aptitude and problem-solving skills.
• Ability to manage multiple projects in a fast-paced manufacturing environment.
• Strong communication and teamwork skills.

Responsibilities

• Identify, develop, and implement automation solutions across foundry and CNC operations.
• Support robotic integration projects and automated systems.
• Evaluate emerging manufacturing technologies and recommend improvements.
• Lead continuous improvement initiatives focused on safety, quality, productivity, and cost reduction.
• Develop manufacturing processes for aluminum casting and secondary machining.
• Create and maintain manufacturing documentation, work instructions, and process standards.
• Support APQP, PPAP, and customer quality requirements.
• Perform root cause analysis and corrective actions to improve manufacturing performance.
• Design machining fixtures, workholding, gauges, and tooling.
• Create 3D CAD models and engineering drawings.
• Follow safety policies and participate in CI initiatives.

Skills

Automation

Robotics

CNC machining

SolidWorks

APQP / PPAP experience

Lean manufacturing

Data analysis

Education

Associate's or Bachelor's degree in Mechanical Engineering, Manufacturing Engineering, Industrial Engineering, Engineering Technology, or related field

Tools

MAGMASOFT

SolidWorks

3D CAD modelling

Job description

• Location W2002 COUNTY ROAD Q,Elkhart Lake, WI, 53020,United States
• Base Pay $75,000.00 - $95,000.00 / Year
• Employee Type Exempt - FT

ESSENTIAL DUTIES AND RESPONSIBILITIES

include the following. Other duties may be assigned.

Automation & Process Development

• Identify, develop, and implement automation solutions throughout the foundry and CNC machining operations.
• Support robotic integration projects and automated manufacturing systems.
• Evaluate emerging manufacturing technologies and recommend process improvements.
• Lead continuous improvement initiatives focused on safety, quality, productivity, and cost reduction.

Manufacturing Engineering

• Support new product introductions as part of a cross-functional engineering team.
• Develop and improve manufacturing processes for aluminum sand castings and secondary machining operations.
• Create and maintain manufacturing documentation, work instructions, and process standards.
• Support APQP, PPAP, and customer quality requirements.
• Perform root cause analysis and implement corrective actions to improve manufacturing performance.

Simulation & Engineering

• Utilize MAGMASOFT (or similar casting simulation software) to optimize gating, risering, solidification, and casting quality.
• Participate in Design for Manufacturability (DFM) reviews with customers and internal teams.
• Analyze manufacturing data to improve process capability and reduce variation.

Tooling & Design

• Design machining fixtures, workholding, gauges, and manufacturing tooling.
• Assist with pattern design and tooling improvements.
• Create and modify 3D CAD models and engineering drawings.
• Support tooling development for new and existing products.

CNC Manufacturing

• Work with machining personnel to improve CNC manufacturing processes.
• Design fixtures and workholding solutions that improve quality, repeatability, and productivity.
• Support machining process development and troubleshooting.
• Follow all safety policies and participate in continuous improvement initiatives.

REQUIRED QUALIFICATIONS:

To perform this job successfully, an individual must be able to perform each essential duty satisfactorily. The requirements listed below are representative of the knowledge, skill, and/or ability required. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions.

Education, Experience, and Attributes:

Preferred Education

• Associate's or Bachelor's degree in Mechanical Engineering, Manufacturing Engineering, Industrial Engineering, Engineering Technology, or a related field.
• Equivalent manufacturing experience will be strongly considered in place of a degree.

Desired Experience

• Experience in manufacturing, machining, foundry operations, automation, robotics, or industrial engineering.
• Experience with 3D CAD modeling software such as SolidWorks.
• Strong mechanical aptitude and problem-solving skills.
• Ability to manage multiple projects in a fast-paced manufacturing environment.
• Strong communication and teamwork skills.

Preferred Skills

• MAGMASOFT or other casting simulation software.
• Aluminum casting or foundry experience.
• Robotics and industrial automation.
• CNC machining processes and workholding design.
• Pattern design or foundry tooling.
• Lean Manufacturing and continuous improvement.
• APQP and PPAP experience.

Summary

The Manufacturing Engineer is responsible for developing, implementing, and continuously improving manufacturing processes that enhance safety, quality, productivity, and cost efficiency across aluminum foundry and CNC machining operations. This role leads automation initiatives, supports robotic integration, and evaluates emerging manufacturing technologies to drive operational excellence. The Manufacturing Engineer collaborates with cross-functional teams to support new product launches, optimize casting and machining processes, and ensure compliance with customer and quality requirements, including APQP and PPAP standards. Responsibilities include utilizing casting simulation software to improve casting performance, designing manufacturing tooling and CNC workholding solutions, developing process documentation, and leading root cause analysis and corrective actions. This position plays a key role in advancing manufacturing capabilities through innovative engineering solutions, continuous improvement, and data-driven decision-making.