Manufacturing Engineer

Rexa, Inc.; Boston (MA); On-site; USD 74,000 - 123,000; Full time

Benefits offered by this job

401(k) with company match

Health insurance

Dental insurance

Vision insurance

Flexible Spending Account

Health Savings Account

Life insurance

Paid vacation and sick time

Parental leave

Tuition reimbursement

11 company paid holidays

Job summary

Rexa, Inc. is expanding and moving to a brand new facility in Middleborough, MA, and seeks a Manufacturing Process Development engineer to design, implement, and optimize processes for electrohydraulic actuators and subassemblies. This role collaborates with Design Engineering on DFM/DFA and leads pilot builds to readiness.

You will apply Lean methods, develop routings and BOMs, and support continuous improvement, quality, and cross-functional teams on site in a growing environment.

Qualifications

• Bachelor’s Degree in Manufacturing Engineering, Mechanical Engineering, Industrial Engineering, or related discipline.
• 5 years of manufacturing experience in industrial equipment or related field.
• Strong knowledge of machining, fabrication, mechanical assembly, and hydraulic systems.
• Ability to read and interpret engineering drawings, GD&T, and hydraulic schematics.
• Experience creating manufacturing documentation and process routings.
• Experience with ERP/MRP systems and production data analysis.
• Strong problem-solving, data analysis, and communication skills.

Responsibilities

• Design, implement, and optimize manufacturing and assembly processes for electrohydraulic actuators and related subassemblies.
• Develop processes, routings, work instructions, and bills of materials for low- to medium-volume production.
• Define tooling, fixturing, hydraulic test setups, and assembly aids to improve consistency and safety.
• Support NPI activities by translating designs into robust manufacturing processes.
• Lead pilot builds and production readiness reviews.
• Identify and execute improvements to reduce cycle time, rework, and warranty risk.
• Ensure processes meet customer, industry, and regulatory requirements.

Skills

Reading drawings

GD&T

Hydraulic systems

Data analysis

Problem solving

Communication skills

Education

Bachelor’s Degree in Manufacturing Engineering, Mechanical Engineering, Industrial Engineering, or related discipline

Tools

ERP/MRP systems

Job description

Job Description

Job Description

***REXA, Inc. is expanding and moving to a brand new state of the art facility. This position will be located in Middleborough, MA as of Summer 2026.***

Responsibilities:

Manufacturing Process Development

• Design, implement, and optimize manufacturing and assembly processes for electrohydraulic actuators and related subassemblies
• Develop processes, routings, work instructions, and bills of materials for low‑ to medium‑volume industrial production
• Define tooling, fixturing, hydraulic test setups, and assembly aids to improve consistency and safety

New Product Introduction (NPI)

• Support NPI activities by translating engineering designs into robust, repeatable manufacturing processes
• Collaborate with Design Engineering on DFM/DFA for actuator subassemblies, hydraulic components, manifolds, seals, and control systems
• Lead pilot builds and production readiness reviews

Continuous Improvement & Troubleshooting

• Identify and execute improvements to reduce cycle time, rework, scrap, and warranty risk
• Troubleshoot production issues related to hydraulic performance, electrical controls, sealing, and mechanical fit-up
• Apply Lean manufacturing, root cause analysis, and corrective/preventive actions

Quality & Compliance

• Ensure manufacturing processes meet customer, industry, and regulatory requirements (oil & gas, power, water, mining, etc.)
• Support quality initiatives including process capability studies, PFMEA, control plans, and inspection strategies
• Collaborate with Quality Engineering on nonconformance resolution and continuous improvement

Cross‑Functional Collaboration

• Work closely with Operations, Supply Chain, Quality, Engineering, and Field Service teams
• Support supplier qualification and sourcing of machined components, hydraulic parts, and electrical components
• Provide technical guidance and training to production and test personnel

Required Qualifications:

• Bachelor’s Degree in Manufacturing Engineering, Mechanical Engineering, Industrial Engineering, or related discipline
• 5 years of manufacturing experience in industrial equipment, valves, actuators, fluid power systems, or related field
• Strong knowledge of: machining and fabrication of metal components, mechanical assembly and precision fit-up, hydraulic systems (pressure, flow, sealing, contamination control)
• Ability to read and interpret engineering drawings, GD&T, and hydraulic schematics
• Experience creating manufacturing documentation and process routings
• Experience with ERP/MRP systems and production data analysis
• Strong problem-solving, data analysis, and communication skills

Preferred Qualifications:

• Experience with hydraulics and electromechanical assemblies
• Exposure to industry standards (e.g., API, ISO, IEC, ASME, where applicable)
• Hands on experience with hydraulic testing and pressure systems

Working Conditions:

• Combination of office and manufacturing floor
• Regular interaction with assembly, test, and inspection areas
• Occasional travel to suppliers or customer sites may be required

Salary range: $73,547 - $122,578 depending on experience

Benefits:

• 401(k) with company match
• Health insurance
• Dental insurance
• Vision insurance
• Flexible Spending Account
• Health Savings Account
• Life insurance
• Paid vacation and sick time
• Parental leave
• Tuition reimbursement
• 11 company paid holidays

Equal Opportunity Employer - Minorities/Women/Veterans/Disabled*This organization participates in E-Verify.*