Maintenance Systems Engineer

King's Hawaiian; Oakwood (GA); On-site; USD 90,000 - 120,000; Full time

Job summary

King’s Hawaiian is seeking a Maintenance Systems Engineer to design, implement, and maintain electrical and control systems for our bakery and manufacturing operations. You will collaborate with the Senior Maintenance Systems Engineer to ensure electrical and control specifications are followed and to deliver reliable, safe processes on the plant floor.

On-site role requiring strong PLC/HMI programming and wiring design skills, plus the ability to troubleshoot, mentor technicians, and support

Qualifications

• 2+ years of Control System Engineering experience with focus on manufacturing and control systems integration.
• Bachelor’s degree preferred.
• Strong PLC/PAC/HMI/Network programming knowledge across Allen-Bradley RSLogix 500, RSLogix 5000, Studio 5000, FactoryTalk Studio ME/SE, FT Transaction Manager, FT Historian, RSNetworx, Ethernet/IP, AutoCAD, SQL, OPC Servers, MS Office.
• Strong PLC/PAC/HMI/Networking hardware knowledge including ControlLogix, CompactLogix, GuardLogix, MicroLogix, PanelView Plus, VersaView and ethernet switches.
• Familiar with communication protocols: Ethernet/IP, Modbus, Profibus, ControlNet, and serial communications.
• Ability to take projects from design to implementation with minimal supervision.
• Experience with VFDs and servos (Allen-Bradley PowerFlex, Kinetix, SEW) and networking of VFDs.
• Ability to troubleshoot safety circuits and diagnose complex issues.

Responsibilities

• Program, service, repair, and maintain electrical and process control systems.
• Troubleshoot automation issues using RSLogix 5000, Studio 5000, FactoryTalk Studio ME/SE.
• Design and implement PLC and HMI applications to improve manufacturing processes.
• Maintain electrical schematics using AutoCAD.
• Collaborate with department heads and teams to address equipment problems promptly.
• Provide after-hours support in crisis situations.
• On-site presence required; remote VPN for after-hours support.
• Provide input in designing industrial control systems for new equipment.
• Coach and mentor Controls Technicians and ensure tool availability.
• Adjust responsibilities as needed to meet company needs.

Skills

Control system engineering

PLC programming

HMI programming

SCADA systems

Electrical schematics

Networking hardware

Troubleshooting

Safety compliance

Team collaboration

SAP/MES experience

Education

Bachelor’s degree

Tools

RSLogix 5000

Studio 5000

FactoryTalk ME/SE

FT Transaction Manager

FT Historian

RSNetworx

Ethernet/IP

AutoCAD

SQL

OPC Servers

MS Office

Job description

Joining King’s Hawaiian makes you part of our ohana (family). We are a family-owned business for over seventy years, respecting our roots while thinking about our future as we continue to grow and care for our customers and the communities we serve. Our ohana members build an environment of inclusivity as they freely collaborate, pursue learning through curiosity, and explore innovation as critical thinkers. Beyond that, we are also passionate about supporting the long-term health and well-being of our employees and their families. If you’re excited to rise with our team, come and join our `ohana!

Working under general supervision, the Maintenance Systems Engineer will be responsible for designing, implementing, and maintaining electrical and control systems throughout our bakery and manufacturing operations. In this role, you will collaborate with the Senior Maintenance System Engineer to provide solutions to any control system issues that arise and will provide electrical and control systems design support to both plant engineering and project engineering to ensure that all of King’s Hawaiian’s electrical and control specifications are being followed.

Job Requirements:

• Program, service, repair, and maintain electrical and process control systems.
• Troubleshoot complex automation issues through various control systems using RSLogix 5000, Studio 5000, FactoryTalk Studio ME, FactoryTalk Studio SE, and other applications.
• Design and implement PLC and HMI applications to improve the manufacturing process.
• Maintain and update electrical schematics using AutoCAD as needed.
• Communicate locally and organizationally with department heads and other key team players to ensure equipment problems are addressed in a timely fashion.
• The ability to provide after hours support (late night, and/or weekends) in the event of a crisis.
• This role requires the employee to be on-site to perform their job duties. Remote VPN access can be used after hours for immediate support.
• Provide electrical and process control troubleshooting support for the maintenance team to eliminate extended periods of downtime.
• Provide input in the designing of industrial control systems for new equipment.
• Coach and mentor the Controls Technicians. This includes setting goals, assigning projects, and making sure they have the tools and knowledge to excel.
• The responsibilities associated with this job will change from time to time in accordance with the Company’s business needs. More specifically, the incumbent may be required to perform additional and/or different responsibilities from those set forth above.

Skills/Work Experience:

• 2+ years of Control System Engineering experience with a focus on manufacturing and control systems integration preferably in the food and beverage industry.
• Bachelor’s degree preferred
• Strong PLC/PAC/HMI/Network programming knowledge utilizing Allen-Bradley RSLogix 500, RSLogix 5000, Studio 5000, FactoryTalk Studio ME/SE, FT Transaction Manager, FT Historian, RSNetworx, Ethernet/IP, AutoCad, SQL, OPC Servers, and MS Office Suite.
• Strong PLC/PAC/HMI/Networking hardware knowledge including ControlLogix, CompactLogix, GuardLogix, MicroLogix, PanelView Plus 6/7/8, VersaView, managed/unmanaged ethernet switches, and others.
• Must be familiar with the following communication protocols: Ethernet/IP, Mobbus, Profibus, ControlNet, and serial communications.
• Must be able to take projects from design to implementation with minimal supervisory input.
• Proven experience in the operation of Variable Frequency Drives and servos with an emphasis on Allen-Bradley PowerFlex 40, 40P, 70, 700 series,525, Kinetix, and SEW Eurodrives (MoviMot and MoviDrive). Strong knowledge of networking VFD’s (Ethernet, and serial).
• Ability to troubleshoot and diagnose complex safety circuits utilizing multiple zones.
• Able to operate a DMM and clamp on ammeter.
• Ability to diagnose electrical and controls problems, determine root causes, and supply short/long term solutions quickly and efficiently.
• Strong verbal, organizational and written communication skills.
• Familiar with SAP and/or MES systems. SAP MII experience a plus.
• Strict adherence to safety rules and regulations.
• Able to successfully work in a team environment.
• National Electrical code application experience.

Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions.

King’s Hawaiian is an equal opportunity employer. We celebrate diversity and are committed to creating an inclusive environment for our ohana.