Maintenance Operations Lead, Manufacturing Systems

Powell Houston-Canton; Houston (TX); On-site; USD 75,000 - 105,000; Full time

Job summary

Powell Houston-Canton is seeking an experienced facilities maintenance leader for a high‑output industrial plant in Houston. You will diagnose and repair a wide range of equipment, manage on‑site contractors, and coach teammates to meet safety and performance goals.

The role requires deep knowledge of 3-phase electrical systems, motor controls, hydraulics, and pneumatics, with strong CMMS data discipline and collaboration with engineering on system improvements.

Qualifications

• 5+ years of facilities maintenance in manufacturing, heavy industrial, or construction environments.
• Experience leading contractors and internal teams on large repair projects.
• Advanced knowledge of 3-phase electrical systems, motor controls, hydraulics, and pneumatics.

Responsibilities

• Troubleshoot and repair production equipment across the facility and yard.
• Lead on-site teams, coordinate contractors, and enforce safety policies.
• Collaborate with engineering on process optimization and upgrades.
• Maintain and improve CMMS data for assets and work orders.

Skills

Leadership

Troubleshooting

CMMS

Safety compliance

Communication

3-phase electrical

Blueprints & schematics

Tools

Hand tools

Power tools

Electrical measuring instruments

Job description

Ready to be the go‑to problem solver for a high‑output plant?Do you thrive on troubleshooting high‑voltage electrical issues, coordinating contractors without missing a beat, and keeping a CMMS humming with accurate data? Can you switch from diagnosing an industrial welder to optimizing HVAC performance—and still make time to coach a teammate?What you'll ownOperational leadership: Keep crews aligned on company initiatives, shift goals, and safety policies. Meet frequently with your supervisor to report issues, craft solutions, and drive departmental alignment.Performance & coaching: Champion recognition for top performers (raises, awards, promotions). Tackle performance gaps through expectation setting, counseling, warnings, and formal disciplinary recommendations when needed.Contractor management: Oversee third‑party onsite contractors to deliver safe, high‑quality major repairs and structural improvements across the facility and construction yard.Where you'll make an impactProduction equipment diagnostics: Troubleshoot and repair a diverse mix of automated and manual machinery, including specialized assets like industrial welding equipment and abrasive blasting equipment.High‑stakes maintenance: Execute heavy‑duty diagnostics and rapid repairs on high‑voltage electrical, plumbing, and specialized manufacturing equipment to minimize downtime.Partner with engineering: Collaborate with production/manufacturing engineers on process optimization and equipment infrastructure improvements.Facilities, utilities, and safety systemsCritical utilities: Maintain commercial HVAC, electrical distribution systems, and site plumbing for reliable uptime.Life‑safety systems: Test, maintain, and quickly repair fire suppression and detection systems and key mechanical devices across the premises.Response cadence: Balance emergency calls with daily preventive maintenance to keep all assets in top condition.Tools, yard assets, and data disciplineTools & instruments: Apply expert skill with hand tools, power tools, and electrical measuring instruments to isolate and fix faults.Yard & construction support: Assist with upkeep, inspections, and minor repair coordination for staging machinery and structural assets in the active construction yard.Digital rigor: Manage supply inventories and maintenance records using a CMMS, aligned to ISO 9000 Quality System requirements.Minimum qualificationsExperience: 5+ years of facilities maintenance in manufacturing, heavy industrial, or construction environments.Team leadership: Demonstrated success as a lead, crew leader, or foreman guiding contractors and internal teams.Technical depth: Advanced knowledge of 3‑phase electrical systems, motor controls, hydraulics, and pneumatics; able to interpret complex blueprints, schematics, and manuals.Software fluency: Proficient with PCs and Windows; strong database experience highly preferred.People & pace: Strong multitasking, interpersonal, and organizational skills suited to a fast‑paced fabrication floor.Language: Basic English (written and verbal) to read industrial blueprints and complete safety documentation.Physical demands: Comfortable working in non‑climate‑controlled settings, lifting 60+ lbs, and operating at heights or in confined spaces.Working & environmental conditionsEnvironment: Safety‑sensitive role primarily in a temperature‑controlled manufacturing/industrial space with occasional outdoor work.PPE: Able to wear required PPE—safety shoes, hard hats, bump caps, safety glasses, hearing protection, safety harnesses—and respirators when necessary.Heights & fall protection: Work from step ladders, A‑frames, and elevated structures (generally up to 20 feet) using proper lift gear and Fall Protection Equipment.Agility & movement: Maintain balance and agility while walking, standing, crouching, stair and ladder use; bend at waist and knees; extend hands/arms freely.Endurance & upper body: Continuous standing/walking; frequent use of upper extremities; work with both arms above shoulder height and fully extended.Lifting & tool use: Lift up to 50 lbs; frequent use of hand tools and power tools.Vision & coordination: Strong hand‑eye coordination; close, distance, color, peripheral, and depth perception; ability to adjust focus.NoteThis posting summarizes the role’s essential functions and is not a complete listing of all potential duties and tasks.