Job Summary: Directs plant maintenance operations, machine reliability, facility infrastructure, MRO inventory, and departmental administrative workflows to maximize uptime and maintain efficient manufacturing operations.
Core Responsibilities
Plant Maintenance & Equipment Reliability
- Demonstrates immediate urgency in all line-down situations, effectively prioritizing resources to minimize machine downtime.
- Leads, trains, schedules, and evaluates the maintenance team across all shifts, ensuring proper coverage and clear operational direction.
- Implements and enforces a structured Preventive Maintenance (PM) program across all production machinery and physical infrastructure.
- Establishes standardized daily and weekly equipment inspection checklists for machine operators and maintenance personnel.
- Identifies and drives continuous process improvements to enhance maintenance efficiency and equipment lifespan.
- Manages MRO inventory, ensuring accurate stocking, organization, and availability of critical spare parts.
- Oversee maintenance-related purchase requisitions while controlling operational expenses.
- Manages the maintenance operating budget, ensuring spending is strictly allocated to necessary repairs and preventive measures.
- Directs and coordinates external service contractors on-site to ensure work is completed properly and safely.
Key Performance Indicators (KPIs)
- Unscheduled Downtime: Reduction in overall equipment downtime and rapid escalation/resolution of line-down events.
- PM Execution: On-time completion rate for daily, weekly, and monthly preventive maintenance tasks.
- MRO Critical Stock Availability: Zero stock-outs on critical operational spares alongside efficient inventory turnover.
- Budget Adherence: Maintenance spend maintained within established budgetary limits.
- Inspection Completion: High adherence rate for operator and technician equipment inspection checklists.
Qualifications & Requirements
- 5+ years of maintenance leadership experience in heavy fabrication, structural steel, or industrial manufacturing.
- Strong mechanical and electrical background, including hydraulics, pneumatics, CNC machinery, and overhead crane systems
- Proven track record of managing MRO parts inventory and structuring PM schedules.
- Strong leadership skills to direct multiple shifts, manage contractor workflows, and control operating costs.