Maintenance and Facilities Tech IV - BIRD

Fairbanks Morse, LLC; Walpole (NH); On-site; USD 90,000 - 120,000; Full time

Job summary

Bird-Johnson in New Hampshire is seeking a Maintenance Lead to guide our production maintenance crew. This hands-on role focuses on safe, efficient task completion, troubleshooting CNC equipment, and supporting production needs.

You will coach technicians on CNC troubleshooting, lead preventive maintenance, and drive Lean, TPM, and 5S initiatives while ensuring compliance with OSHA and internal standards. A strong communicator, you will collaborate with engineering and operations to improve

Qualifications

• Must have CNC troubleshooting experience in a production setting.
• Experience with Siemens Advanced Controls training.
• Strong safety compliance and OSHA NFPA 70E familiarity.

Responsibilities

• Lead daily maintenance tasks and coordinate preventive maintenance.
• Provide technical coaching to maintenance technicians on CNC troubleshooting.
• Drive Lean, TPM, and 5S programs within the maintenance department.
• Perform root cause analysis on recurring failures and implement corrective actions.
• Oversee CNC controls troubleshooting on Siemens and FANUC systems.
• Maintain maintenance documentation and safety inspections.

Skills

CNC troubleshooting

Siemens controls

FANUC controls

Lean manufacturing

TPM

5S

Leadership

Communication

Microsoft Office

Tools

Siemens controls software

FANUC controls hardware

Job description

We are looking for a skilled Maintenance Lead (WTL) to support and guide our maintenance team at Bird-Johnson. In this hands‑on role, you will help ensure maintenance tasks are completed safely, efficiently, and meet production needs. You will work alongside the team to troubleshoot equipment, assist with improvements, and promote a safe and reliable work environment.

Key Accountabilities:

• Ensure all maintenance activities comply with OSHA and company safety standards, supporting the Zero Harm initiative.
• Lead, coordinate, and prioritize daily maintenance tasks, preventive maintenance, and major rebuilds on CNC machines and related equipment.
• Provide technical coaching and training to maintenance technicians on CNC troubleshooting, repair, and best practices.
• Champion safety and maintenance standards including calibration, coolant handling, spill response, tooling, rigging, and lifting.
• Collaborate with engineering and production teams to improve machine reliability, reduce downtime, and enhance part quality.
• Drive Lean, TPM, 5S, and other continuous improvement programs within the maintenance department.
• Perform root cause analysis on recurring failures and implement effective corrective actions.
• Oversee CNC controls troubleshooting and repair, including Siemens and FANUC systems; coordinate with OEM and third-party support when necessary.
• Manage maintenance documentation, safety inspections, and ensure compliance with all regulatory and company policies.
• Participate in daily stand‑up and Tier meetings to communicate maintenance status, challenges, and priorities.
• Effectively manage multiple priorities in a dynamic production environment while promoting a strong sense of ownership and urgency.

Basic Requirements:

• Minimum 5 years of maintenance experience in a production environment, specifically with CNC machines and complex troubleshooting.
• At least 18 months experience at a senior (level 3) maintenance technician role or equivalent.
• Siemens Advanced Controls training (completed before or after advancement).
• Proficiency with Microsoft Office applications (Excel, Word, Outlook).
• Performance Development Rating (PDR) of 3 or higher.
• Ability and willingness to work flexible hours including overtime, weekends, and on-call rotation as needed.
• OSHA 10/30, NFPA 70E, Forklift, and Rigging certifications, or willingness to obtain.
• Must be a US Citizen

Preferred Requirements:

• Proven leadership experience coaching and mentoring maintenance teams.
• Strong troubleshooting skills with CNC controls and associated hardware (FANUC, Siemens).
• Experience implementing Lean, TPM, and 5S methodologies within maintenance operations.
• Demonstrated ability to lead maintenance efforts during shutdowns, retrofits, and equipment upgrades.
• Excellent communication skills, able to interface effectively with operators, engineers, management, and vendors.
• Ability to write and execute MDI programs and perform advanced diagnostics on CNC machinery.