General Job Function:This position will set up and operate the roll-forming equipment to produce parts within acceptable quality criteria and make all necessary adjustments to run lines at predetermined speeds. The roll-form operator will also help maintain the equipment by performing die repairs, changing roll-form sections, sharpening punches, and making other repairs as necessary.
Job Responsibilities & Duties:
- Operate a roll forming line, machine, and any secondary equipment needed to produce a defect-free product.
- Assures product quality by adjusting the machine to material and finished product requirements. Uses inspection gauges to identify workpiece defects or machine malfunction. Reports machine and product quality issues to supervisors.
- Conducts minor troubleshooting and preventive maintenance, including coolant changes, cleaning the machine, adding or switching lubricants, and checking the coil on materials about to go through.
- Completes production records on finished goods, properly documenting and logging all scrap.
- Operates manufacturing machinery when needed, such as a hoist to place metal coils on and off an unwinder. May use a hand truck, fork truck, and overhead crane to move material
- Ensure all materials are in the correct location, verify each material's label for accuracy, and help stack products after they are processed.
- Performs other incidental and related duties as required and assigned, including projects or assignments to support the plant.
Working Conditions: The Machine Operator (roll forming) is in a safety-sensitive position working directly with machinery and equipment. Frequent exposure to a non-climate controlled manufacturing environment where ambient air temperature can occasionally exceed outside air temperature.
- Must be able to bend at the waist and knees, walk, and stand for extended periods.
- Must be able to lift and move objects weighing up to 50 pounds when necessary.
- Must be able to bend, stoop, crawl under or over, and frequently climb (stairs).
- Specific vision abilities required by this job include close vision, distance vision, peripheral vision, and the ability to adjust focus.
- Must be flexible and able to change schedule and hours of work to meet the needs of the organization
- The physical demands described here represent those that an employee must meet to perform the essential functions of this job successfully; reasonable accommodations may be available to enable individuals with disabilities to perform these functions.
Required Education, Experience & Skills:
- Work Experience:
- At least two years of experience in metal fabrication experience, preferably in roll-forming
- TIG welding experience is a plus but not required
- Education:
- A High School diploma or equivalent is required.
- Technical Skills:
- Mechanical experience with hand tools such as wrenches, screwdrivers, mallets, and Allen wrenches.
- Able to use, read, and understand micrometers, steel rules, and gages to identify defective parts.
- Able to read and interpret docu ments such as safety rules, operating instructions, and procedure manuals.
- Ability to add, subtract, multiply, and divide inches and pounds using whole numbers, common fractions, and decimals.
- Must be forklift certified or willing to become forklift certified.
- Organizational & Communication Skills:
- Ability to work with and communicate effectively with all levels within the organization
- Ability to self-motivate, problem-solve, and work in a dynamic environment
- Ability to apply common sense understanding to carry out instructions furnished in written, oral, or diagram form.