Level 1 Process Automation Engineer

Fisher & Ludlow Div Of Harris Steel Ltd.; West Virginia; Hybrid; USD 85,000 - 110,000; Full time

Benefits offered by this job

Medical insurance

Dental insurance

401K and profit sharing

Job summary

Nucor Steel West Virginia is hiring a Level 1 Process Automation Engineer to support safe and efficient plant operations. You will collaborate with maintenance and operations to optimize level 1/2 automation systems, focusing on sheet steel making processes and related controls.

The role requires a four-year degree and 4 years of automation experience, with on-site responsibilities and potential overtime. Safety excellence is emphasized throughout the role.

Qualifications

• Four-year degree in Engineering/Computer Science/Math/Physics/Chemistry or related field.
• Four (4) years of experience in industrial process control/automation in manufacturing.

Responsibilities

• Lead safety, reliability, quality, and cost improvements in process automation.
• Analyze and optimize level 1/2 control systems for the sheet steel mill.
• Collaborate with operations, maintenance, quality, engineering, and project teams to ensure safe plant performance.

Skills

Industrial process control

Automation experience

Safety leadership

Education

Bachelor's degree in Engineering/CS/Math/Physics/Chemistry

Tools

PLC systems

HMIs

SQL databases

Job description

Location: Apple Grove, WV, United States

Other Available Locations: N/A

Welcome to Nucor, where our unique culture sets us apart. Joining Nucor means becoming part of North America's largest steel and steel products manufacturer, offering unmatched career opportunities and stability. We are known for our innovative sustainability practices and are the continent's largest recycler. Our vibrant culture, built on personal connections and teamwork, empowers every team member with the freedom to innovate and contribute to our collective success. Experience a workplace where safety, efficiency, and meaningful personal connections define every day, enriching both our teammates and the communities we serve.

Nucor supports its teammates with top-tier benefits like Medical, Dental, Vision, and Disability Insurance, 401K and Roth accounts, Profit sharing, Pay-for-performance bonuses, Paid parental leave, Tuition reimbursement, Stock program, Scholarships and more.

Basic Job Functions:

Nucor Steel West Virginia is seeking a Level 1 Process Automation Engineer. The Process Automation Engineer will work alongside the maintenance and operations teams to ensure the safe and efficient operation of the plant. While working as part of the process automation team, the engineer will lead by example with respect to safety, reliability, quality, costs, process improvement, and project management. The engineer will primarily focus on the optimal performance of the process control systems of their assigned area of responsibility through continual improvement initiatives. The engineer will focus on understanding and improving the core process models as needed for continual process improvement. The engineer is expected to have deep understanding of the underlying technology (i.e. software, communications, databases, etc.) making up the level 1 and 2 systems, but the main focus should be on the sheet steel making process including the mechanical and electrical controls to aid in analyzing and solving process problems. The engineer should be able to understand how the level 1 and level 2 control systems work together to form the automated control of the process. When additional technology focused skills are required, the engineer will work with assistance from the Process Automation level 1 and level 2 engineers and the rest of the Nucor team. The engineer will provide technical leadership within their area of responsibility, promoting collaboration and effective cross-functional communication between operations, maintenance, quality, engineering, and project teams to support safe and efficient plant performance. It should be noted that the level 1 and 2 distinction is in reference to the automation system architecture (see ISA-95 and/or Purdue hierarchy of control) and is not indicative of seniority or degree of responsibility.

The level 1 systems at Nucor Steel West Virginia will consist of different PLCs, HMIs, industrial communication networks, distributed remote I/O, drives and motor controls, hydraulic controls, etc.
In addition to auxiliary controls like hydraulic pump control or product sequencing, the level 1 systems include more complex subsystems such as line tension control, line speed control, mill stand control, furnace control, etc. The level 2 systems at Nucor Steel West Virginia will consist of a wide variety of applications running on a mix of physical and virtual machines using various programming languages. These applications will store and transfer process data utilizing databases, message queue and direct message communication, generate product setups using physics-based models, perform product setup optimizations, and other duties as assigned. This isa Monday through Friday on-site position and may require scheduled and unscheduled overtime.
Safety is the most important part of all jobs within Nucor; therefore, candidates must be able to demonstrate the ability to initiate, lead, and uphold safety policies, practices, procedures, and housekeeping standards at all times.

Minimum Qualifications:

• Four-year degree in Engineering/Computer Science/Mathematics/Physics/Chemistry or related field and/or equivalent experience.
• Four (4) years of experience in industrial process control/automation within the manufacturing industry.

Preferred Qualifications:

• Ability to apply kinematics, thermodynamics, metallurgical/material science concepts towards process improvement solutions
• Industrial process control/automation equipment upgrade experience
• Experience working in a heavy industrial environment
• Experience working with level 1 automation control systems (e.g. PLCs, drives, HMIs, hydraulic controls) and/or level 2 automation control systems (e.g. system databases, setup models, C/C++/C# applications)
• Experience working in a sheet steel mill
• Experience working with data within SQL databases and other process data acquisition tools (i.e. IBA)

Nucor is an Equal OpportunityEmployer and a drug-free workplace