Lean Process Engineer – Pharma Packaging

Tekni-Plex, Inc.; Madison (WI); On-site; USD 80,000 - 100,000; Full time

Job summary

TekniPlex is seeking a Process Engineer for our Madison, WI facility. The role applies engineering principles, statistical process control tools, and lean manufacturing to measure and improve key processes in manufacturing laminated packaging materials for pharma and medical devices.

The successful candidate will manage key process controls, lead small capital projects, and work with maintenance and operators to improve costs, yields, and reliability while upholding safety and quality standards.

Qualifications

• Bachelor's degree in chemical, mechanical, or industrial engineering.
• 3-5 years process experience in a manufacturing setting.
• Demonstrated capability to lead cross functional work teams in process improvements.
• Experience implementing Statistical Process Control and/or lean manufacturing in a fast-paced environment.
• Experience with Engineering/Manufacturing Procedure & Work Instructions writing.
• Capable of learning and complying with FDA/GMP regulations; ISO/TS audits.

Responsibilities

• Implement lean manufacturing principles and lead cross-functional improvement teams.
• Identify, propose and execute projects to improve efficiency with planning, funding, and resource allocation.
• Collaborate with operators and Maintenance to identify needs and implement solutions; ensure reliability.
• Identify, propose and execute projects to improve customer satisfaction through product reliability and performance.
• Provide key operational reports (OEE, waste) to site leadership and investigate issues.
• Develop knowledge of processes and equipment; participate in CERs for new/modified equipment.
• Assist in training and quality documentation.
• Evaluate process parameters and material changes to improve efficiency and reduce scrap.
• Develop strategies for process improvement and participate in root-cause analysis.
• Be the plant liaison for trials and participate in related meetings.
• Evaluate ERP and BOM routing against performance to optimize workflows.
• Participate in customer complaint system to prevent recurrence.
• Promote worker safety and support safety audits.
• Suggest CIP opportunities to reduce costs and improve operations.

Skills

Lean manufacturing

Statistical process control

Cross-functional leadership

Procedure writing

FDA/GMP compliance

SQL knowledge

Education

Engineering degree (chemical/mechanical/industrial)

Tools

SQL

Job description

TekniPlex is seeking a Process Engineer for our Madison, WI facility. The role applies engineering principles, statistical process control tools, and lean manufacturing to measure and improve key processes in manufacturing laminated packaging materials for pharma and medical devices.

The successful candidate will manage key process controls, lead small capital projects, and work with maintenance and operators to improve costs, yields, and reliability while upholding safety and quality standards.