Lean Materials Leader: SAP, Kanban & Flow Optimization

Generac Power Systems Inc; Berlin (NH); On-site; USD 85,000 - 120,000; Full time

Job summary

Generac Power Systems Inc. is seeking an experienced Operations leader to oversee material flow, inventory control, and warehousing operations in a fast-moving production environment.

The role requires coordinating with multiple sites and driving lean improvements to ensure on-time production. You will mentor teams, manage PFEP initiatives, Kanban systems, and 5S practices while collaborating with suppliers and customers to resolve quality issues.

Qualifications

• Must have lean manufacturing experience and continuous improvement mindset.
• Strong communication skills and ability to collaborate across multiple sites.
• Experience with pull-based systems, Kanban, heijunka, and production scheduling.
• Knowledge of ERP systems and data analysis to drive decisions.

Responsibilities

• Work with material handling team to ensure material flow from incoming receiving/inspection to line side presentation for production.
• Created and managed a PFEP database used in day-to-day operations.
• Defined lean pull-based systems; implemented supermarkets, 2-bin Kanban, tugger routes, and point-of-use delivery in a 5S environment.
• Oversee inventory management, accuracy, and established inventory guidelines and procedures.
• Supervise warehousing operations across multiple shifts including staging, receiving, storage, and shipping of finished/indirect materials.
• Mentor and guide project team members to deliver on project/program requirements.
• Collaborate with customers and suppliers to resolve manufacturing quality issues.
• Lead or participate in Failure Mode Effects Analysis teams.
• Plan and lead refresher activities and continual learning forums.
• Work with Corporate materials team on strategy and process implementation.
• Lead Continuous Improvements events related to Making Material Flow.

Skills

Lean manufacturing principles

Verbal and written communication

Cross-site collaboration

High mix, low/high volume environments

Data analysis & data-driven decisions

Financial awareness

Education

Bachelor's degree in Engineering, Business, Supply Chain or equivalent

Tools

SAP

ERP

Microsoft Office

Job description

Generac Power Systems Inc. is seeking an experienced Operations leader to oversee material flow, inventory control, and warehousing operations in a fast-moving production environment.

The role requires coordinating with multiple sites and driving lean improvements to ensure on-time production. You will mentor teams, manage PFEP initiatives, Kanban systems, and 5S practices while collaborating with suppliers and customers to resolve quality issues.