Lead Production Systems Engineer (NPI & Automation)

Powerus Autonomous Systems

Rock Hill (SC)

On-site

USD 90,000 - 120,000

Full time

4 days ago
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Job summary

Powerus Autonomous Systems is seeking an experienced Process Engineer to design and optimize production processes for safe, quality-focused, on-time delivery. You will document standard work, analyze flows, and drive Lean/Six Sigma improvements across NPI and manufacturing ramps.

You will lead corrective actions using 8D, 5 Whys, and Ishikawa, develop KPIs and SPC, and partner with design engineering on DFM to reduce costs and enable capacity growth.

Qualifications

  • 3–7 years in a production manufacturing or process engineering role.
  • NPI and production ramp experience.
  • Hands-on lean/CI delivery on the shop floor.
  • Knowledge of ISO 9001, IATF 16949, AS9100, or other regulated frameworks.

Responsibilities

  • Engineer production processes that meet targets for safety, quality, delivery, and cost.
  • Analyze flows to remove waste and elevate efficiency.
  • Lead corrective actions using 8D, 5 Whys, and Ishikawa analysis.
  • Instrument processes with KPIs and SPC for visibility and control.
  • Drive Lean and Six Sigma improvements.
  • On-floor engineering support for day-to-day production needs.
  • Troubleshoot equipment and process issues to minimize downtime.
  • Build business cases for capital equipment and process changes.
  • Coordinate DFM with design engineering to simplify builds and cut cost.
  • Participate in formal DFM reviews.
  • Own CI and capital projects from scoping to launch.

Skills

Lean/Six Sigma
Process development
Standard work
8D problem solving
5 Whys
Fishbone diagram
PFMEA
Control plans
Statistical Process Control
Advanced Excel
ERP experience
CAD experience

Education

Bachelor’s degree in Manufacturing, Mechanical, Industrial Engineering, or related field

Tools

NetSuite ERP
CAD platforms
Advanced Excel

Job description

Powerus Autonomous Systems is seeking an experienced Process Engineer to design and optimize production processes for safe, quality-focused, on-time delivery. You will document standard work, analyze flows, and drive Lean/Six Sigma improvements across NPI and manufacturing ramps.

You will lead corrective actions using 8D, 5 Whys, and Ishikawa, develop KPIs and SPC, and partner with design engineering on DFM to reduce costs and enable capacity growth.

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