Lead Engineer- Modeling & Simulation

FTI; Menasha (WI); On-site; USD 120,000 - 170,000; Full time

Job summary

Faith Technologies Inc. (FTI) is seeking a Modeling & Simulation Lead Engineer in Menasha, WI to develop physics-based models for electrical, thermal, and mechanical systems in distributed energy resources and power distribution.

You will create simulations, oversee modeling processes, and drive innovation in product engineering, with heavy emphasis on verification and validation of controls software using DOE methods and data-driven analysis.

Qualifications

• Master’s degree in electrical engineering, mechanical engineering, or equivalent.
• 8+ years of experience in systems simulation.
• Knowledge of multi-physics modeling software such as Simulink, Simscape, Simcenter Amesim, GT Suite, or similar OR experience with using computational fluid dynamics (CFD) software to develop models and conduct analysis
• Proficient in development and use of hardware-in-the-loop (HIL), model-in-loop (MIL), and/or software-in-the-loop (SIL) simulation platforms
• Strong understanding of renewable energy systems including solar, wind, power, or power distribution concepts including uninterrupted power supply, power converters, switchboards, and/or other power electronics
• Demonstrated implementation of real-world power generation and distribution problems into complex modeling and simulation platforms
• Demonstrated development and implementation of modular component models with scalable flexibility for various levels of simulation fidelity

Responsibilities

• Develop physics-based modeling and simulation environment for a variety of electrical, thermal, and mechanical systems for distributed energy resources and power distribution
• Develop FEA or CFD simulations of critical components and structures to optimize robustness, cost, and guide product manufacturing
• Conduct product architecture trade studies and optimization to ensure maximized performance and minimal costs
• Collaborate with subject matter experts to characterize components and systems in a simulation environment and communicate analysis results
• Utilize DOE, optimization methods, and data driven modeling and analysis tools
• Use models and simulation platforms to verify and validate controls software
• Performs other related duties as required and assigned.

Skills

Systems simulation

Multi-physics modeling

HIL/MIL/SIL platforms

Renewable energy systems

Power distribution concepts

Git/version control

Education

Master’s degree in electrical or mechanical engineering

PhD in electrical or mechanical engineering

Tools

Simulink

Simscape

Simcenter Amesim

GT Suite

CFD software

Job description

You’ve discovered something special. A company that cares. Cares about leading the way in construction, engineering, manufacturing and renewable energy. Cares about redefining how energy is designed, applied and consumed. Cares about thoughtfully growing to meet market demands. And — as 'one of the Healthiest 100 Workplaces in America' — is focused on the mind/body/soul of team members through our Culture of Care.

Faith Technologies Inc. (FTI) is searching for a Modeling and Simulation Lead Engineer to support the R&D product group in Menasha, WI.

As a Modeling & Simulation Lead Engineer in the R&D group, you will be responsible for developing advanced modeling and simulation environments for electrical, thermal, and mechanical systems and enclosures used in distributed energy resources and power distribution. Collaborating with subject matter experts, product strategy teams, and systems engineers, you will create accurate and efficient simulations that meet requirements and support product development. Furthermore, you will develop and oversee the implementation of modeling and simulation processes as critical milestones for development and validation of technologies and products within the Product Engineering organization. Through your expertise, you will play a key role in driving innovation and performance improvements in distributed energy and power distribution systems.

Minimum Requirements

• Master’s degree in electrical engineering, mechanical engineering, or equivalent.
• 8+ years of experience in systems simulation.
• Knowledge of multi-physics modeling software such as Simulink, Simscape, Simcenter Amesim, GT Suite, or similar OR experience with using computational fluid dynamics (CFD) software to develop models and conduct analysis
• Proficient in development and use of hardware-in-the-loop (HIL), model-in-loop (MIL), and/or software-in-the-loop (SIL) simulation platforms
• Strong understanding of renewable energy systems including solar, wind, power, or power distribution concepts including uninterrupted power supply, power converters, switchboards, and/or other power electronics
• Demonstrated implementation of real-world power generation and distribution problems into complex modeling and simulation platforms
• Demonstrated development and implementation of modular component models with scalable flexibility for various levels of simulation fidelity

What gives you an edge?

• Experience with machine learning models generated from data a plus
• Experience with development of SIL, MIL, and HIL platforms for verification and validation of controls software
• Experience using multi-physics simulation software for systems, computational fluid dynamics software, or finite element analysis software for design
• Strong understanding of controls systems, particularly battery management, thermal system management, and energy management software and development and verification through use of simulation frameworks
• Experience using version control for modeling and simulation including Git or other similar tools
• PhD in electrical or mechanical engineering with demonstrated simulation experience, or demonstrated engineering research background

Travel: 5-10%

Work Schedule: This position works between the hours of 7 AM and 5 PM, Monday- Friday. However, work may be performed at any time on any day of the week to meet business needs.

Work Location: Must be onsite in Menasha, WI 3 days a week.

Menasha, WI offers an excellent quality of life with a low cost of living, short commute times, and a strong sense of community. Located in the heart of the Fox Valley and along Lake Winnebago, the area provides access to outdoor recreation, safe neighborhoods, and top-rated schools. Just minutes from Appleton and within easy reach of Green Bay and Milwaukee, Menasha combines small-town living with convenient access to dining, entertainment, sports, and regional travel, making it an ideal place to relocate and build a long-term career.

Key Responsibilities

• Develop physics-based modeling and simulation environment for a variety of electrical, thermal, and mechanical systems for distributed energy resources and power distribution
• Develop FEA or CFD simulations of critical components and structures to optimize robustness, cost, and guide product manufacturing
• Conduct product architecture trade studies and optimization to ensure maximized performance and minimal costsIntegrate cost, weight, and specification data of components, systems, and renewable energy fuels into simulation models for technoeconomic analysis of architecture options
• Collaborate with subject matter experts to characterize components and systems in a simulation environment and communicate analysis results
• Utilize DOE, optimization methods, and data driven modeling and analysis tools
• Use models and simulation platforms to verify and validate controls software
• Performs other related duties as required and assigned.

The job description and responsibilities described are intended to provide guidelines for job expectations and the employee's ability to perform the position described. It is not intended to be construed as an exhaustive list of all functions, responsibilities, skills, and abilities. Additional functions and requirements may be assigned by supervisors as deemed appropriate.

Benefits Are The Game-Changer

We provide industry-leading benefits as an investment in the lives of team members and their families.

Faith Technologies, Inc. is an Equal Opportunity Employer - veterans/disabled.