Lead Controls Engineer - Packaging Automation

Automationtechies; Wisconsin; On-site; USD 110,000 - 140,000; Full time

Job summary

Automationtechies in Wisconsin seeks a Senior Controls Engineer to lead the design, development, programming, and commissioning of advanced control systems for packaging automation. You will mentor junior engineers and collaborate across engineering, manufacturing, and project teams to bring innovative automation solutions to life.

The role emphasizes hands-on PLC/HMI work, control strategy development, and integration of hardware and software for reliable production on the shop floor.

Qualifications

• Bachelor's degree in Electrical Engineering, Controls Engineering, or a related engineering discipline.
• 5+ years of controls engineering experience in industrial automation or manufacturing.
• Strong PLC programming experience with Allen-Bradley, Siemens, or similar platforms.
• Experience developing HMI applications.
• Solid understanding of PID control, motion control, and machine automation.
• Experience with industrial communication protocols including Ethernet/IP, Modbus, Profibus, or similar.
• Hands-on experience integrating and troubleshooting industrial control systems.
• Strong communication, leadership, and mentoring skills.
• Knowledge of NEC, NFPA, ANSI, UL508A, or related electrical standards.
• Ability to travel up to 25% throughout the U.S. and Canada.

Responsibilities

• Design, develop, and implement PLC and HMI control systems for custom automated machinery.
• Develop control strategies that meet customer and project requirements.
• Program PLCs, HMIs, and industrial control devices using industry-standard programming languages.
• Test, commission, troubleshoot, and optimize automation systems.
• Integrate hardware and software components for reliable machine operation.
• Collaborate with engineering, manufacturing, assembly, and project teams throughout the project lifecycle.
• Mentor junior controls engineers and provide technical leadership.
• Support continuous improvement initiatives and evaluate emerging automation technologies.
• Ensure compliance with applicable safety and regulatory standards.

Skills

PLC programming

HMI development

Automation design

Electrical engineering

Industrial communication

Education

Bachelor's degree in Electrical Engineering or Controls Engineering

Tools

Allen-Bradley

Siemens

Job description

Automationtechies in Wisconsin seeks a Senior Controls Engineer to lead the design, development, programming, and commissioning of advanced control systems for packaging automation. You will mentor junior engineers and collaborate across engineering, manufacturing, and project teams to bring innovative automation solutions to life.

The role emphasizes hands-on PLC/HMI work, control strategy development, and integration of hardware and software for reliable production on the shop floor.