Sr Control Engineer

Automationtechies; Waukesha (WI); On-site; USD 110,000 - 160,000; Full time

Job summary

Automationtechies is seeking a Senior Controls Engineer to lead the design, development, and commissioning of advanced control systems for packaging automation. You’ll mentor junior engineers and collaborate with cross-functional teams to deliver high-impact automation solutions on customer projects.

You will design PLC/HMI architectures, implement control strategies, and test systems on the manufacturing floor, ensuring performance and reliability while adhering to safety standards.

Qualifications

• Bachelor's degree in Electrical/Controls Engineering or related field.
• 5+ years in controls engineering in industrial automation/manufacturing.
• Strong PLC programming experience (Allen-Bradley/Siemens).
• Experience developing HMI applications and integrating control systems.
• Familiarity with PID/motion control and industrial protocols (Ethernet/IP, Modbus, Profibus).
• Willingness to travel up to 25% in US/Canada.

Responsibilities

• Design, develop, and implement PLC and HMI control systems for custom machinery.
• Create control strategies to meet project requirements.
• Program PLCs, HMIs, and industrial devices with standard languages.
• Test, commission, troubleshoot, and optimize automation systems.
• Integrate hardware/software components for reliable operation.
• Collaborate with engineering, manufacturing, and project teams.
• Mentor junior controls engineers; provide technical leadership.
• Support continuous improvement and evaluate new automation tech.
• Ensure safety/regulatory compliance.

Skills

Leadership

Mentoring

Communication

Education

Bachelor's degree in Electrical/Controls Engineering

Tools

Allen-Bradley PLC

Siemens PLC

HMI development

Job description

Senior Controls Engineer – Packaging Automation

Design Custom Automation. Lead Innovation. Build the Future.

If you’re passionate about automation, PLC programming, and designing machines that solve real-world manufacturing challenges, this is an opportunity to make an impact.

Our client is a growing leader in custom packaging automation, designing innovative equipment for manufacturers across multiple industries. As a Senior Controls Engineer, you’ll lead the design, development, programming, and commissioning of advanced control systems while collaborating with talented engineering, manufacturing, and project teams. You’ll also mentor junior engineers and help shape the next generation of automation solutions.

If you enjoy solving complex technical problems, bringing machines to life, and seeing your designs operate on the production floor, we’d like to hear from you.

What You’ll Do

• Design, develop, and implement PLC and HMI control systems for custom automated machinery.
• Develop control strategies that meet customer and project requirements.
• Program PLCs, HMIs, and industrial control devices using industry-standard programming languages.
• Test, commission, troubleshoot, and optimize automation systems.
• Integrate hardware and software components for reliable machine operation.
• Collaborate with engineering, manufacturing, assembly, and project teams throughout the project lifecycle.
• Mentor junior controls engineers and provide technical leadership.
• Support continuous improvement initiatives and evaluate emerging automation technologies.
• Ensure compliance with applicable safety and regulatory standards.

What We’re Looking For

• Bachelor’s degree in Electrical Engineering, Controls Engineering, or a related engineering discipline.
• 5+ years of controls engineering experience in industrial automation or manufacturing.
• Strong PLC programming experience with Allen-Bradley, Siemens, or similar platforms.
• Experience developing HMI applications.
• Solid understanding of PID control, motion control, and machine automation.
• Experience with industrial communication protocols including Ethernet/IP, Modbus, Profibus, or similar.
• Hands‑on experience integrating and troubleshooting industrial control systems.
• Strong communication, leadership, and mentoring skills.
• Knowledge of NEC, NFPA, ANSI, UL508A, or related electrical standards.
• Ability to travel up to 25% throughout the U.S. and Canada.

Why You’ll Want This Opportunity

• Design cutting‑edge custom automation equipment.
• Work on challenging, high‑visibility engineering projects from concept through commissioning.
• Collaborate with experienced engineers in a highly innovative environment.
• Lead technical projects while mentoring the next generation of engineers.
• Competitive salary and comprehensive benefits beginning on your first day.
• Medical, dental, vision, life insurance, retirement plan with company match, and generous paid time off.
• Career growth with an organization that values innovation, collaboration, and technical excellence.

If you’re ready to build innovative automation systems, solve challenging engineering problems, and advance your controls engineering career, apply today. We’d love to speak with experienced engineers who are ready to make an immediate impact.

Applicants must be authorized to work for any employer in the US. Hiring company is unable to sponsor or take over sponsorship of an employment Visa at this time.