Laser Process Engineer – Rapid Prototype & DOE Innovation

W. L. Gore & Associates; Flagstaff (AZ); On-site; USD 90,000 - 130,000; Full time

Job summary

Gore is seeking a Laser Process Engineer for their Rapid Prototype Development group in Flagstaff, AZ. You will hands-on develop laser processes for high-precision metal implant components, while advancing automation, DOE studies, and data-driven optimization.

You will also coordinate experiments, generate toolpaths, fabricate fixtures, and contribute to manufacturing validation and project support within a SOI-driven ISO environment.

Qualifications

• Bachelor of Science in an applicable technical field (e.g. Mechanical Engineer, Physics, Material Science, Computer Science, etc.)
• A minimum of 3 years of industrial manufacturing or R&D process support experience
• A minimum of 2 years experience with SolidWorks CAD modeling for rapid fixture development
• Proficiency using CAD/CAM software, such as SolidWorks, AlphaCAM, Aerotech CADFusion, or similar
• Proficiency using statistical analysis software, such as JMP, Minitab, etc
• Proficiency writing and implementing reports within an industry with ISO certified quality system
• Demonstrated history of providing excellent customer service through strong verbal communication and emotional intelligence
• Strong time management and organizational skills
• Hands‑on mechanical aptitude with physical ability to: lift up to 25 lbs, stand for extended periods, and reach into an laser processing enclosure
• Ability to travel up to 10%

Responsibilities

• Safely and efficiently operate state-of-the-art laser, heat treatment, and electropolishing processes.
• Develop novel laser applications (cutting, ablation, welding) and specify high-performance laser sources and optical delivery systems
• Design and execute complex Design of Experiments (DOE) to map the process window and optimize laser process parameters
• Generate custom laser processing toolpaths using CAD/CAM software and post processing scripts, including use of Aerotech CADFusion software.
• Design and fabricate custom fixtures to position complex prototype parts during laser processing and inspection, including the use of 3D printing technology
• Verify conformance to specifications and perform measurement system analysis (e.g., Gage R&R, bias, linearity) to ensure inspection reliability using appropriate inspection systems (e.g. Visicon, Nikon, Sensofar, tool scope, etc)
• Generate machine specifications, process documentation, experimental work plans, and manufacturing instructions. Deliver presentations on your work to peers and project customers.
• Perform all aspects of building medical device proof-of-concept prototypes, including material preparation, post processing steps (i.e. de-chipping, cleaning, packaging, etc.), and maintaining traceability.
• Perform routine calibration, daily system checks, and preventative maintenance on laser systems. Coordinate with equipment vendors for advanced maintenance needs.
• Maintain a clean and organized lab environment through active support of R&D Lab 6S principles. When needed, manage operations for the Rapid Prototype Development group, including scheduling of Metals R&D lab resources, tracking of appropriate metrics, and managing relationships with project team customers.

Skills

Communication

Time management

Organizational skills

Problem solving

Teamwork

Education

Bachelor of Science in Mechanical Engineering

Bachelor of Science in Physics

Bachelor of Science in Material Science

Bachelor of Science in Computer Science

Tools

SolidWorks

AlphaCAM

Aerotech CADFusion

CAD/CAM software

Job description

Gore is seeking a Laser Process Engineer for their Rapid Prototype Development group in Flagstaff, AZ. You will hands-on develop laser processes for high-precision metal implant components, while advancing automation, DOE studies, and data-driven optimization.

You will also coordinate experiments, generate toolpaths, fabricate fixtures, and contribute to manufacturing validation and project support within a SOI-driven ISO environment.