Ladder Frame Chassis Expert

Edag-Engineering-Gmbh; Troy (MI); Sur place; USD 90 000 - 130 000; Plein temps

Résumé du poste

EDAG Inc. is seeking an experienced Mechanical/Automotive Structural Engineer to design the primary frame and develop 3D models and 2D drawings for vehicle frames.

You will optimize frame geometry for dynamics, weight, and payload distribution while supporting prototype builds and DV/PV testing. You will lead DFMEA/PFMEA activities, perform 8D root-cause analyses, and ensure compliance with FMVSS, AIS, and CMVR standards.

Qualifications

• Bachelor's or Master's degree in Mechanical/Automotive Engineering or related field.
• 3–5+ years of experience in automotive structural design or vehicle manufacturing.
• Proficient in CAD tools (CATIA or NX), FEA software, SPC, and control‑chart analysis.
• Strong knowledge of metallurgy, sheet-metal forming, welding automation systems (KUKA), and chassis fundamentals.
• English (C1-C2).

Responsabilités

• Design and develop the primary structural frame: 3D models and 2D drawings for rails, crossmembers, brackets, and mounts; optimize frame geometry for dynamics and payload distribution.
• Establish production processes using jigs, fixtures, and automated robotic arc-welding lines; review metrology and implement adjustments to meet quality requirements.
• Support prototype builds and DV/PV testing; oversee structural durability and proving-ground validation activities.
• Lead DFMEA and PFMEA activities and 8D root-cause analyses of chassis issues; implement corrective design actions.
• Ensure frame structures comply with FMVSS, AIS, CMVR and related safety standards.
• Drive VA/VE initiatives for localization, weight reduction, and cost efficiency without compromising durability.

Connaissances

English (C1-C2)

Formation

Bachelor's or Master's in Mechanical/Automotive Eng

Outils

CATIA

NX

FEA software

SPC

Description du poste

Description

• Design and develop the primary structural frame: create 3D models and 2D drawings for side rails, crossmembers, brackets, and body mounts; optimize frame geometry for vehicle dynamics, controlled body flex, and payload distribution.
• Establish production processes using jigs, fixtures, and automated robotic arc‑welding lines; review metrology reports and implement shimming or process adjustments to meet quality requirements
• Support prototype vehicle builds and execute DV/PV testing; oversee structural durability, torsional rigidity, and proving‑ground validation activities
• Lead DFMEA and PFMEA activities and documentation; conduct 8D root‑cause analyses of chassis failures and field issues and implement corrective design actions
• Ensure frame structures comply with applicable national and international automotive safety standards, including FMVSS, AIS, and CMVR requirements
• Drive Value Analysis/Value Engineering (VA/VE) initiatives for localization, weight reduction, and cost efficiency without compromising off‑road durability

Requirements

• Bachelor's or Master’s degree in Mechanical Engineering, Automotive Engineering, or a related field
• 3–5+ years of professional experience in automotive structural design or vehicle manufacturing
• Advanced proficiency in CAD tools such as CATIA or NX, FEA software, Statistical Process Control (SPC), and control‑chart analysis
• In‑depth knowledge of metallurgy, sheet‑metal forming, welding automation systems such as KUKA, and chassis engineering fundamentals
• English (C1-C2)