Junior Automotive Fuel Injection Design & Release Engineer

ALTEN Technology USA; Auburn Hills (MI); On-site; USD 65,000 - 90,000; Full time

Job summary

ALTEN Technology USA is seeking a Junior Automotive Fuel Injection Design & Release Engineer in Auburn Hills, MI to design, develop, and release fuel injection system components for major engine families. You will work with Design, CAE, and cross-functional teams to ensure reliability, DV/PV testing, and continuous improvement throughout the product development lifecycle.

The role requires a Bachelor's in Mechanical Eng and 1–2 years of related experience, with travel up to 20% and a clear path

Qualifications

• Bachelor's degree in Mechanical Engineering required.
• 1–2 years of fuel injection design experience.
• Experience with CAD/CAE/CFD/FEA and GD&T.

Responsibilities

• Lead the design, development, and release of automotive fuel injection components.
• Collaborate with Design, CAE, and cross-functional teams to optimize component designs.
• Develop and maintain DFMEA and DVP&R to identify risks and ensure reliability requirements are met.
• Initiate source packages and support APQP activities throughout the development process.
• Coordinate prototype part orders and manage component development activities.
• Plan, monitor, and support DV/PV testing, including post-test reviews and failure analysis.
• Support component, system, engine, and vehicle testing throughout the product development lifecycle.
• Participate in manufacturing reviews, production launch activities, change management, and continuous improvement.
• Perform engineering root-cause analysis and develop corrective actions when required.
• Support development of service procedures and production implementation.
• Apply engineering principles related to fluid mechanics, fluid flow, sealing, and fuel system performance.

Skills

CAD

CAE

CFD

FEA

GD&T

Fluid dynamics

Communication skills

MS Office

Education

Bachelor's degree in Mechanical Engineering

Master's degree in Mechanical Engineering

Job description

We’re ALTEN Technology USA, an engineering company that provides solutions for engineering, technology, and product development projects. For decades, we’ve been helping our clients develop products that are changing the world, whether that’s by shaping the future of space exploration, saving lives with medical devices that set a new standard of care, or creating the fully autonomous electric taxi of tomorrow. Our team of more than 600 people works across industries including aerospace, medical devices and life sciences, unmanned systems and robotics, automotive OEM and tier 1 suppliers, commercial vehicle, electric vehicles, rail, and more. Our offices across the US have different industry focuses and engage with our clients in different ways, ranging from working on-site at client facilities to performing product development at our delivery centers.

ALTEN Group, our parent company, has been a leader in engineering and information technology for more than 30 years. ALTEN Group operates in 30 countries across Europe, North America, Asia, Africa and the Middle East and employs more than 36,000 people, 88% of whom are engineers. The company covers the whole development cycle and offers a choice of service levels, from technology consulting to complete project outsourcing.

When you join ALTEN Technology USA, you join a group of people passionate about collaborating to solve some of the world’s most technical engineering challenges. Our success is tied to taking care of our employees by building relationships and providing opportunities for mentorship and career growth. We offer comprehensive benefits for all full-time employees, including

• medical, dental, and vision insurance
• a 401(k) plan with employer matching
• paid time off (PTO)
• paid parental leave
• and mentorship to help you take your career to the next level

Our employees enjoy taking responsibility leading significant product development decisions. You don’t have to take our word for it that we are a great place to work—we were named on the 2023 Top Workplaces list thanks to feedback from our proud employees.

Position Summary

The Junior Automotive Fuel Injection Design & Release Engineer will be responsible for the design, development, and release of fuel injection system components for one or more major engine families. Components may include high-pressure fuel pumps, direct injection (GDI) rails, high-pressure fuel lines, port injection (PFI) rails, PFI/GDI fuel injectors, and other fuel-system components. This role is part of the Core Engine Engineering team and will support component development, engineering changes, continuous improvement, fuel economy optimization, root-cause analysis, and corrective actions.

Key Responsibilities

• Lead the design, development, and release of automotive fuel injection system components.
• Work closely with Design, CAE, and cross-functional engineering teams to optimize component designs.
• Develop and maintain DFMEA and DVP&R to identify risks and ensure reliability requirements are met.
• Initiate source packages and support APQP activities throughout the development process.
• Coordinate prototype part orders and manage component development activities.
• Plan, monitor, and support DV/PV testing, including post-test reviews and failure analysis.
• Support component, system, engine, and vehicle testing throughout the product development lifecycle.
• Participate in manufacturing reviews, production launch activities, change management, and continuous improvement.
• Perform engineering root-cause analysis and develop corrective actions when required.
• Support development of service procedures and production implementation.
• Apply engineering principles related to fluid mechanics, fluid flow, sealing, and fuel system performance.

Basic Qualifications

• Bachelor's degree in Mechanical Engineering or a related engineering discipline.
• Minimum 1-2 years of relevant experience in fuel injection system/component design and release.
• Experience with engineering design and analysis tools and practices, including CAD, CAE, CFD, FEA, and GD&T.
• Ability to perform basic fluid-flow and sealing-pressure calculations.
• Strong understanding of internal combustion engine operation and fluid mechanics.
• Excellent communication, presentation, and problem-solving skills.
• Proficiency with Microsoft Office tools, including Word, Excel, PowerPoint, and Project.
• Self-motivated and capable of managing multiple complex engineering projects.
• Ability to work effectively in a cross-functional engineering environment.
• Willingness to travel 0–20%, primarily locally, with occasional travel to facilities in the U.S., Canada, and Mexico.

Preferred Qualifications

• Master's degree in Mechanical Engineering or a related field.
• Previous experience developing and releasing automotive fuel system components.
• Experience with fuel pump and fuel injection system design.
• Six Sigma Green Belt or Black Belt certification.

ALTEN Technology is an Equal Opportunity Employer. Our Policy is to extend opportunities to qualified applicants and employees on an equal basis regardless of an individual’s age, race, color, sex, religion, national origin, disability, sexual orientation, gender identity/expression or veteran status.