Instrument and Controls Technician

Paylocity; Easton, Northern (Northampton County, KY); Hybrid; USD 60,000 - 85,000; Full time

Job summary

Bakerly is seeking a skilled Maintenance Technician for our United States plant. The role requires five+ years in industrial maintenance, with strong electrical and automation controls expertise.

You will read schematics and PLC logic, troubleshoot PLCs and HMIs, and document repairs while coordinating with Engineering, Production, Quality, and leadership. Responsibilities include maintaining PLC-based systems, sensors, drives, and plant networks; supporting start-ups and disruptions; updating

Qualifications

• At least five years of industrial maintenance experience, including electrical and automation controls.
• Ability to read electrical schematics and PLC logic.
• Experience with Siemens/ Allen Bradley PLC-based controls.
• Knowledge of sensors, drives, HMIs, and plant networks.
• Capable of working independently during production disruptions.

Responsibilities

• Troubleshoot and repair PLC-based process and HMI systems.
• Inspect and calibrate sensors, drives, and control devices.
• Read electrical schematics and PLC logic to diagnose faults.
• Coordinate automation projects and timelines.
• Collaborate with Engineering, Production, Quality, and leadership.
• Support start-ups, operations, changeovers, and disruptions.
• Update preventive maintenance plans to reduce repeats.
• Document work in maintenance system and report improvements.
• Train operators and maintenance staff on automation systems.
• Follow lockout/tagout and safety procedures; GMP compliance.

Skills

Industrial maintenance

Electrical systems

PLC controls

HMI systems

Electrical schematics

Troubleshooting

Communication

Safety compliance

Education

High school diploma

PLC Certification

Tools

AutoCAD

Maintenance software

Microsoft Office

Job description

Description

We are looking for a technician with at least five years of industrial maintenance experience involving electrical systems and automation controls. The candidate can read electrical schematics and PLC logic, troubleshoot PLC-controlled equipment and HMIs, diagnose sensors and drives, and document safe, lasting repairs. We need someone who can work independently during production disruptions and communicate clearly with operators, maintenance, Engineering, Production, and Quality. Food manufacturing, bakery or high-speed packaging experience is preferred. Experience with Siemens PLCs, variable frequency drives, servo systems, and plant networks is a plus.

• Troubleshoot, repair, maintain, and improve PLC-based process and supervisory control systems, HMIs, plant data networks, and electrical systems.


• Inspect, install, and maintain control devices, sensors, workstation installations, and related equipment; verify machine settings and calibration.


• Read electrical schematics & blueprints and PLC logic to diagnose faults and confirm safe, reliable repairs.


• Coordinate automation projects, including technical scope, cost, and timely completion.


• Partner with Engineering, Production, Quality, and plant leadership to specify, install, modify, and commission automated equipment.


• Support start-ups, daily operation, changeovers, shutdowns, and disruptions; resolve issues with operators and supervisors.


• Analyze failures and update preventive maintenance plans to reduce repeat issues and improve yield.


• Document work and follow-up needs in the maintenance system; report improvement opportunities to leadership.


• Assist with inspections, audits, vendor repairs, new equipment installation, and training.


• Train operators and maintenance teammates on assigned automation systems and provide technical guidance.


• Ability to work with low and high voltage up to 3 phase 480V.


• Work independently and with other technicians to complete repairs safely and promptly, including support outside regular hours when the plant schedule requires.


• Follow lockout/tagout, machine guarding, safe lifting, PPE, GMP, and all Bakerly safety and food safety procedures.

The technician may perform other related duties within the scope of the role as assigned by the manager.

Requirements

Education:

• High school diploma or equivalent required.


• PLC Certification preferred

Experience:

• At least five years of industrial maintenance experience, including electrical and automation controls.

Skills:

• Knowledge of industrial electricity, Siemens/ Allen Bradley PLC-based controls, sensors, plant electrical systems, and mechanical troubleshooting.


• Ability to read electrical drawings, diagnose controls faults, and explain technical findings to operators and managers.


• Ability to use maintenance software and Microsoft Office to locate information, document work, and communicate findings.


• Strong problem-solving, communication, and organizational skills; ability to work independently and adapt to a flexible plant schedule.

Preferred Qualifications:

• Technical education in electrical or mechanical technology, industrial maintenance, automation, or a related field.


• Food manufacturing, bakery equipment, or high-speed packaging experience.


• Experience with Siemens PLCs, HMIs, variable frequency drives, servo systems, and plant communication networks.


• Experience with AutoCAD, automation project coordination, or training and mentoring other technicians.