Industrial Engineer: Lean Line Design & Process Optimization

1017 York International Corp.; San Antonio Heights (CA); On-site; USD 90,000 - 125,000; Full time

Job summary

Johnson Controls is seeking an Industrial Engineer to analyze and optimize manufacturing processes, design and balance lines, and deploy standardized work across production sites. You will collaborate with cross-functional teams to eliminate waste and improve efficiency, safety, and productivity.

Responsibilities include supporting NPI, line transfers, and ramp-ups, while maintaining plant data on capacity, headcount and performance.

Qualifications

• Bachelor’s degree in manufacturing, industrial engineering or similar required.
• Proficient using MS Office Suite, AutoCAD; knowledge of Standard Work; 3+ years experience in Industrial Engineering.
• Strong leadership and people-management skills across sites; fully bilingual in English & Spanish.

Responsibilities

• Analyze, design and optimize processes to maximize efficiency, productivity, and quality of production and services, minimizing costs.
• Capacity & Line Design: Build and maintain capacity line metrics (takt time, labour hours, headcount, bottleneck analysis).
• Design and balance lines and stations using Yamazumi and line balance analysis.
• Define, deploy and audit Standardized Work and train supervisors and operators to sustain.
• Identify and eliminate waste through Time Studies, VSM, Spaghetti Diagram and Kaizen events to reduce lead time.
• Support NPI, line transfers and ramp-ups from process design to capacity validation and standard work start of production.
• Keep plant Industrial Engineering data (Capacity, headcount, hours per unit, productivity, efficiency, shifts, available time).
• Integrate ergonomics and safety into station/layout design in partnership with EHS.
• Partner with cross-functional teams to turn analysis into sustained results.

Skills

MS Office Suite

AutoCAD

Standard Work Knowledge

Industrial Engineering

Leadership

Bilingual English & Spanish

Education

Bachelor’s degree in manufacturing, industrial engineering or similar

Tools

AutoCAD

MS Office Suite

Job description

Johnson Controls is seeking an Industrial Engineer to analyze and optimize manufacturing processes, design and balance lines, and deploy standardized work across production sites. You will collaborate with cross-functional teams to eliminate waste and improve efficiency, safety, and productivity.

Responsibilities include supporting NPI, line transfers, and ramp-ups, while maintaining plant data on capacity, headcount and performance.