HVAC Product Engineer

MAHLE; City of Lockport (NY); On-site; USD 95,000 - 115,000; Full time

Job summary

MAHLE in Lockport, NY is seeking an experienced engineer to support NA AC-HX program development, test plans, and performance verification, focusing on aluminum heat exchanger technologies.

You will lead cost optimization for NA AC-HX initiatives, analyze warranty data, and contribute to DFMEA/PFMEA and testing documentation, with willingness to travel across NA locations.

Qualifications

• Bachelor’s Degree in Engineering or related field required.
• 7+ years of experience with aluminum heat exchanger materials and manufacturing processes.
• Knowledge of aluminum alloy corrosion mechanisms.
• Ability to read and understand engineering drawings and GD&T.
• Experience in brazed aluminum heat exchangers.

Responsibilities

• Interface with MAHLE Global Product Development Teams and Customer Teams to support program development including test plans, concept validation and performance verification.
• Provide input to the design and development of HVAC and AC-HX products based on validation test results and lessons learned.
• Lead Product Cost Optimization activities for NA AC-HX initiatives.
• Lead warranty analysis for NA AC-HX.
• Lead and participate in the creation of documents such as test plans, control plans, DFMEA, PFMEA, DVPR, PVPR with AC-HX components.

Skills

Aluminum heat exchangers

Engineering drawings

GD&T

Brazed aluminum HX

Education

Bachelor’s Degree in Engineering

Job description

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Together, we move the world—we’ve been doing it for over 100 years. At MAHLE, as a leading international development partner and systems supplier to the automotive industry, we pursue the objective of making mobility more efficient, more environmentally friendly, more convenient, and more economical. As part of our dual strategy, we are working both on the intelligent combustion engine for the use of hydrogen and other nonfossil fuels and on technologies for fuel cells and e-mobility.
MAHLE generated sales of €11.3 billion in 2025. Employing just under 65,000 people at 127 production locations and 11 technology centers, the company is represented in 28 countries. (as at: 12/31/2025). Join our MAHLE team! #weshapefuturemobility

Your Contribution

• Interface with MAHLE Global Product Development Teams and Customer Teams to support program development including test plans, concept validation and performance verification.
• Provide input to the design and development of HVAC and AC-HX products based on validation test results and lessons learned.
• Lead Product Cost Optimization activities for NA AC-HX initiatives.
• Lead warranty analysis for NA AC-HX.
• Lead and participate in the efforts to create documents such as test plans, control plans, DFMEA, PFMEA, DVPR, PVPR, etc with AC-HX components to support program timing and deliverables.
• Willingness and ability to travel to all NA Regional locations to support activities on a moderate basis including; Ramos-MX, Juarez-MX, Dayton-OH, US, Farmington Hills-MI, US.

Your Experience & Qualifications

• A Bachelor’s Degree in Engineering or related field of Science is required.
• A minimum of 7 years' experience working with Aluminum Heat Exchanger material systems and manufacturing processes required.
• Knowledge and capability to analyze Aluminum Alloy corrosion mechanisms required.
• Knowledge and ability to read and understand engineering drawings and GD&T.
• Experience in brazed aluminum heat exchangers.

We will provide a collaborative environment working on exciting assignments, along with ongoing personal & career development opportunities.

#DiversityMatters with our inclusive culture, we welcome applications from all social, religious & ethnical backgrounds, disabilities both mental and physical, identities (gender) and neurodivergent people.

MAHLE is not currently hiring individuals for this position who now or in the future require sponsorship for employment based non-immigrant and immigrant visas. However, as a global company, MAHLE offers many job opportunities outside of the U.S. which can be found through our employment website www.jobs.mahle.com

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Find your job at MAHLE. Get to know this leading international supplier to the automotive industry as an employer. Shape the future, with us.

Compensation Range: $95,000 - $115,000

Facts about the job

Entry level: Experienced hires

Part- / Full-time: Full Time

Functional area: Research & Development

Department: BU2 Thermal and Fluid Systems

Location: Lockport, NY, US, 14094

Company: MAHLE Filter Syst.(US)

Your future at MAHLE

As a team player and someone who thinks ahead, you can deploy all your skills with us. In cooperation with colleagues from different countries and areas, you contribute in designing the mobility of the future. When selecting MAHLE, you choose trend-setting technologies and strategies. Are you interested in working with us and developing efficient and environmentally-friendly solutions, optimising existing products, and turning innovative ideas into reality? Then MAHLE is the right address for you.