Location: Northeast Wisconsin (Onsite) | Schedule: Full-Time, Direct Hire | Compensation: $95,000 – $120,000 base salary, depending on experience (potential flexibility for exceptional senior HPDC candidates)
Overview
A leading global automotive manufacturer with a major High Pressure Die Casting (HPDC) operation in Wisconsin is seeking an experienced Tooling Engineer to support the development, design, troubleshooting, maintenance and continuous improvement of HPDC dies in a high-volume manufacturing environment. This hands‑on, onsite role involves close collaboration with production, engineering, tooling suppliers and cross‑functional teams to improve die performance, uptime, quality and die life.
What you'll do
- Develop, design, modify and maintain high‑pressure die casting tooling
- Troubleshoot tooling and die‑related issues directly within a production environment
- Analyze tooling downtime and dimensional data and develop corrective solutions
- Support improvements involving die filling, thermal balance, venting, die life, cooling/water systems, tooling reliability and dimensional repeatability
- Create and maintain tooling CAD, drawings, revisions and spare‑part documentation
- Support new tool builds, modifications, cavity replacements and die components
- Work with tooling suppliers and internal manufacturing teams
- Participate in tooling design reviews and technical problem‑solving
- Support PPAP and manufacturing acceptance activities
- Assist with tooling quotations, budgets, timelines and procurement
- Support production during tooling trials, launches and ongoing manufacturing
- Maintain accurate tooling documentation and revision control
- Work with cross‑functional teams to improve quality, uptime and production performance
- Provide hands‑on support when tooling issues require immediate attention
Required qualifications
- Direct High Pressure Die Casting (HPDC) tooling experience
- Experience working with HPDC dies/tooling in an actual manufacturing environment
- Strong understanding of die design and tooling
- Proficiency with CAD
- Experience troubleshooting and modifying dies
- Ability to work directly with manufacturing/production teams
- Strong mechanical/tooling understanding
- Associate degree or equivalent technical education OR strong Journeyman Tool & Die Maker background
- Strong communication and problem‑solving skills
- Ability to work 100% onsite
- Ability to support production needs outside normal hours when required, including occasional evening/weekend support
Preferred qualifications
- Automotive manufacturing experience
- Aluminum HPDC experience
- Die casting tooling design
- Die repair/modification experience
- Die cooling/water‑line experience
- Venting and thermal‑balance experience
- Die filling knowledge
- Die‑life improvement
- Flow simulation experience such as MAGMASOFT or similar
- PPAP/APQP experience
- CMM/dimensional data experience
- Experience with tooling suppliers and tool builds
- Siemens NX, CATIA, SolidWorks or similar CAD systems
- CNC/toolmaking background
- Journeyman Toolmaker certification
Compensation and benefits
- $95,000 – $120,000 base salary, depending on experience
- Potential flexibility for exceptional senior HPDC candidates
- Relocation assistance available for qualified candidates willing to relocate to Northeast Wisconsin
Why this role
This is an opportunity to take ownership of tooling performance for a high-volume automotive HPDC operation, working hands‑on with production and engineering teams to directly improve die uptime, quality and life.