Hardware Engineer Senior (TS/SCI with Poly Required)

GCI Incorporated; Chantilly (VA); On-site; USD 65,000 - 90,000; Full time

Job summary

GCI Incorporated is seeking a Solder and Mechanical Assembly Technician to perform standard compliant soldering and electro-mechanical assembly of electronics in a small custom hardware environment. The role requires PCB soldering (SMT and through-hole), harness assembly, RF cable work, and meticulous quality checks.

The ideal candidate will hold IPC certifications, demonstrate strong problem solving, and maintain thorough documentation while collaborating with the development team on DFM and

Qualifications

• Associates or Bachelors in Electronics Technology or equivalent.
• Minimum five (5) years hardware engineering experience.
• U.S. Citizen and active TS/SCI with Polygraph clearance.
• IPC CIS certifications (J-STD-001, IPC-A-610/620, and 7711/7721).

Responsibilities

• Assemble and solder components on PCBs per IPC standards.
• Perform electro-mechanical assembly and disassembly.
• Inspect and perform quality checks; document results.
• Collaborate with development team providing DFM/DFA feedback.

Skills

Soldering

Mechanical assembly

Quality assurance

Documentation

DFM / DFA feedback

IPC standards

Education

Associates or Bachelors in Electronics Technology

Tools

Multimeters

Oscilloscopes

Power supplies

Continuity testers

Job description

GCI embodies excellence, integrity and professionalism. The employees supporting our customers deliver unique, high-value mission solutions while effectively leverage the technological expertise of our valued workforce to meet critical mission requirements in the areas of Data Analytics and Software Development, Engineering, Targeting and Analysis, Operations, Training, and Cyber Operations. We maximize opportunities for success by building and maintaining trusted and reliable partnerships with our customers and industry.

At GCI, we solve the hard problems. As a Hardware Engineer, a typical day will include the following duties:

Job Description

We are looking for a Solder and Mechanical Assembly Technician to perform standard compliant solder and mechanical assembly of electronics and hardware in a small custom hardware development environment. Candidates should be able to install and solder components on PCBs, including surface-mount and through-hole components, following IPC standards, perform hand soldering, and paste reflow soldering. Mechanical experience includes performing electro-mechanical assembly and disassembly, create custom electronic harnesses, and familiarity with RF antenna mechanical and cable assembly. Candidate will perform inspections and quality assurance testing. The ideal candidate will be IPC certified, has strong analytical problem-solving skills, attention to detail, and strong documentation skills.

Solder And Mechanical Assembly Technician Qualifications

Perform standard compliant solder and mechanical assembly of electronics and hardware in a small custom hardware development environment.

• Soldering:
  • Install and solder components on PCBs, including surface-mount and through-hole components, following IPC standards and workmanship requirements.
  • Excellent hand soldering skills.
  • Experience with paste reflow soldering.
  • Familiarity with BGA/microchip rework machine.
  • Setting up, operating, and monitoring automated equipment like Surface Mount Technology (SMT) machines, pick-and-place (PNP) machines, and soldering systems.
  • Ability to perform PCB rework and repair.
• Mechanical:
  • Experience with performing electro-mechanical assembly and disassembly.
  • Review and assemble products according to assembly drawings, schematics, and work instructions.
  • Assemble components manually using hand tools and bench mounted tools.
  • Ability to create custom electronic harness assemblies.
  • Familiarity with RF antenna mechanical and cable assembly (coax, u.fl, N-type)
• Quality Assurance:
  • Perform receiving inspections of PCBs.
  • Perform quality checks, identify defects, and ensure adherence to product specifications.
  • Experience with X-ray electronic inspection imagery.
• General:
  • IPC CIS certifications (J-STD-001, IPC-A-610/620, and 7711/7721).
  • Working knowledge and understanding of the basic principles, theories, concepts, and practices in the applicable area of engineering/technical specialization.
  • Strong analytical and problem-solving skills to troubleshoot issues with parts, assemblies, and equipment.
  • Work directly with development team to provide design feedback with emphasis on DFM and DFA.
  • Experience using lab equipment such as multimeters, oscilloscopes, power supplies, and continuity testers.
  • Strong documentation skills for all work that is performed including the ability to produce electronics assembly documentation.
  • Performs other related duties as assigned by management.

Qualifications

• Desired Associates or Bachelors Degree in Electronics Technology or similar or the equivalent combination of education.
• Minimum five (5) years of related hardware engineering experience.
• A candidate must be a US Citizen and requires an active/current TS/SCI with Polygraph clearance.

Equal Opportunity Employer / Individuals with Disabilities / Protected Veterans