Ground Test Repair Engineer

Belcan Corporation; East Lansing (MI); On-site; USD 192,864,000 - 234,192,000; Full time

Job summary

Belcan Corporation in East Lansing, MI, is seeking a Ground Test Repair Engineer on a contract basis through end of 2026 with renewal potential. Onsite role with up to 50% travel, responsible for repairs of ground test equipment across domestic and international sites.

You will lead the full repair lifecycle, from scoping and quoting to designing repair processes, developing work instructions, and supervising execution while mentoring junior designers.

Qualifications

• STEM degree or equivalent experience with 15+ years in relevant work.
• Advanced degree in related field with 10+ years experience.
• Strong problem-solving, ownership and proactive mindset.
• 10+ years in composite manufacturing processes and materials.
• Experience with fiber-reinforced composites and epoxy systems.
• Familiarity with NDT techniques and GD&T knowledge.

Responsibilities

• Lead complete project lifecycle for repairs of ground test equipment.
• Decompose customer requirements, quote, and evaluate damage.
• Design repair processes and develop work instructions.
• Oversee repair execution onsite at PWAA and customer sites.
• Develop schedules, costs, and engage with customers for scoping.
• Mentor junior designers and support program management.
• Travel up to 50% to support repair work and inspections.

Skills

STEM degree

Project management

GD&T

NDT knowledge

Travel readiness

Composite manufacturing

Mechanical design

Education

STEM University Degree

Advanced Degree in related field

Tools

Creo/Windchill

NX

FiberSIM

TeamCenter

CAD tools

Job description

Job Title: Ground Test Repair Engineer

Locations: East Lansing, MI

Schedule: Onsite and possible travel up to 50% may be required

Pay Rate: $72.50/hr

Start Date: ASAP

Contract until end of 2026 with a chance of renewal

Keywords: #test #repairengieer #Composites

Belcan's aerospace/defense client is excited to announce an opening for Ground Test Repair Engineer. This role offers a unique opportunity to work in a specialized field within engine design and operations. Ground Test Division designs, manufactures and services test equipment to support development and aftermarket engine programs for all three major engine manufacturers.

As a Ground Test Repair Engineer, you will be responsible for leading the complete project lifecycle for repairs of ground test equipment: a. decomposing customer requirements; b. quoting; c. evaluating damage; d. designing / developing repair process; e. work instruction development; f. oversight of repair process execution (onsite at PWAA and at customer sites both domestic and international). You will be responsible for evaluating damage from normal operations and developing repairs to restore the assembly or components to original requirements.

What You Will Do

• Evaluate damage to ground test equipment during normal use and develop repairs to restore the parts to original / acceptable conditions.
• Engage with customers in properly scoping / inspecting damage conditions prior to quoting / part arrival on site.
• Develop project schedule / cost to support quoting all repair jobs.
• Communicate and make technical presentations to internal and external customers.
• Develop repairs, work instructions, identify materials to support all repair jobs, including engagement with production personnel.
• Develop standard repair processes to simplify repair execution.
• Support production personnel in the performance of the repairs in our facility and at customer locations.
• Travel to support repair work. Travel up to 50% may be required depending on the repair work.
• Review and disposition nonconforming material to technical requirements.
• Contribute to Cost of Poor-Quality efforts, challenge existing processes, and drive improvements.
• Ensure compliance with established engineering methodologies
• Use sound engineering judgment, technical expertise, and data analysis to make decisions or solve moderately complex tasks or problems.
• Support program management by developing an engineering project plan, establishing work packages, milestones, objectives.
• Mentor junior designers.

Qualifications You Must Have

• A Science, Technology, Engineering or Mathematics (STEM) University Degree or equivalent experience and minimum 15 years prior relevant experience
• A Science, Technology, Engineering or Mathematics (STEM) Advanced Degree in a related field and minimum 10 years experience
• Effective problem identification and solution skills
• Strong project ownership, execution, and proactive mentalities
• 10 years experience with composite manufacturing processes
• Prior experience with fiber-reinforced polymer composites, specifically: fiberglass, aramid, and/or carbon prepreg and wet layup (especially epoxy resin systems)
• Comprehensive experience in advanced Composite and Bonded Structures (ie. Organic/Polymer Matrix Composites, Fiber Reinforcement, Manufacturing methods, Adhesives, Surface Preparation, etc.)
• Knowledge of Composites and Bonded Structures applications for gas turbines and/or other similar applications.
• Experience with mechanical design (machining, joints, fasteners, welding) in relevant industry positions (aerospace, defense, automotive or similar)
• Experience with designing tooling to support repairs / production processes such as locating fixtures or grinding depth aids.
• Familiarity with Non-Destructive Testing (NDT) techniques, such as ultrasonic testing, eddy current, FPI, camera optics, X-ray and others used in aerospace.
• Experience with GD&T to include determining tolerance requirements.
• Ability to travel up to 50% of the time. US Passport (or ability to acquire)
• US Citizen

Qualifications We Prefer

• Advanced Degree in Engineering
• Computer Aided Design Software experience: Creo / Windchill (Preferred) or NX / FiberSIM / TeamCenter
• Computer Aided Engineering software experience
• Experience with design for manufacturing & assembly
• Documenting repair validation, analysis and research.
• Understanding of manufacturing cost and reproducibility
• Familiarity with principles of product development, reliability and quality control
• Experience with configuration management

Belcan is a leading provider of qualified personnel to many of the world's most respected enterprises. We offer excellent opportunities for contract/temporary, temp-to-hire, and direct assignments in the engineering, IT, and professional fields. We are the employer of choice for thousands worldwide. Our overriding goal is to provide quality staffing solutions that help people, organizations, and communities succeed. Belcan is a team-driven Equal Opportunity Employer committed to workforce diversity. For more information, please visit our website at http://www.belcan.com.

Belcan is an equal opportunity employer. Your application and candidacy will not be considered based on race, color, sex, religion, creed, sexual orientation, gender identity, national origin, disability, genetic information, pregnancy, veteran status or any other characteristic protected by federal, state or local laws.