Global Process Engineer

Technimark LLC; Asheboro (NC); On-site; USD 100,000 - 140,000; Full time

Job summary

Technimark LLC, a global leader in high-value injection molding for healthcare, medical devices and packaging, seeks a Global Process Engineer to drive process development, mold qualification, scientific molding, and production optimization across its global network.

You will support new programs, lead DoE activities, participate in IQ/DQ/OQ/PQ/PPAP, and collaborate with Quality, Tooling, Automation, and Manufacturing teams to ensure successful product launches.

Qualifications

• 10+ years of Injection Molding Process Engineering experience.
• Bachelor's Degree in Plastics Engineering/Technology, Engineering, or equivalent combination of education and injection molding experience.
• Experience developing and optimizing molding processes from tool qualification through production releases.
• Strong understanding of DOE methodologies and process validation.
• Excellent communication and project management skills.
• Proficiency with Microsoft Office applications.

Responsibilities

• Lead mold qualification activities for new global programs.
• Travel to tool builders to qualify, debug, and approve molds for production readiness.
• Lead development of robust molding processes utilizing Scientific Molding principles.
• Establish process windows and CPs for new product launches.
• Ensure completion of MAP documentation and process documentation.
• Execute DOE activities and support DQ/IQ/OQ/PQ/PPAP for new devices.
• Partner with Quality, Tooling, Automation, and Manufacturing teams for launches.
• Provide technical leadership during startup and scale-up; train engineers.

Skills

Injection molding process engineering

DOE methodologies

Project management

Communication

Microsoft Office proficiency

Education

Bachelor's Degree in Plastics Engineering/Technology, Engineering, or equivalent combination of education and injection molding experience

Tools

RJG Master Molder I/II certification

Tool design experience

High-cavitation/stack/cube molds experience

Job description

At Technimark we are a global leader in high-value injection molded solutions for healthcare, medical device and consumer packaging, we partner with some of the world's most recognized brands to deliver precision, quality, and innovation at scale.

We are seeking an experienced Global Process Engineer to join our world-class engineering team. This highly visible role will support manufacturing operations across our global footprint by leading process development, mold qualification, scientific molding initiatives, and production optimization efforts for complex device programs.

Job Function and Duties

As a Global Process Engineer, you'll serve as a technical leader supporting new product launches and existing manufacturing operations throughout Technimark's global network, including:

New Program & Mold Qualification

• Support mold design reviews and qualification activities for new global programs
• Travel to tool builders to qualify, debug, and approve molds for production readiness
• Lead development of robust molding processes utilizing Scientific Molding principles
• Establish process windows and critical process parameters for new product launches
• Ensure completion of process documentation and Manufacturing Acceptance Package (MAP) requirements.

Process Development & Validation

• Execute and support Design of Experiments (DOE) activities
• Support DQ, IQ, OQ, PQ, and PPAP activities for new medical device programs
• Partner with Quality, Tooling, Automation, and Manufacturing teams to ensure successful product launches
• Conduct technical feasibility assessments for new programs and manufacturing processes

Global Manufacturing Support

• Support manufacturing sites worldwide with troubleshooting, optimization, and continuous improvement initiatives
• Drive process standardization and harmonization across global operations
• Integrate lessons learned into future mold designs and process development strategies
• Provide technical leadership during production startup and scale-up activities

Technical Leadership & Training

• Train and mentor Manufacturing Engineers on process development methodologies
• Lead or coordinate RJG and Scientific Molding training initiatives globally
• Support the development of Technimark's next generation of technical talent
• Serve as a key technical resource for customers, suppliers, and internal stakeholders

Required Experience:

• 10+ years of Injection Molding Process Engineering experience
• Bachelor's Degree in Plastics Engineering/Technology, Engineering, or equivalent combination of education and injection molding experience
• Experience developing and optimizing molding processes from tool qualification through production releases
• Strong understanding of DOE methodologies and process validation
• Excellent communication and project management skills
• Proficiency with Microsoft Office applications

Preferred Qualifications

• RJG Master Molder I or II certification &/or AIM Institute training
• Tool design and tool build experience
• Experience with high-cavitation molds, stack molds &/or cube molds
• Experience supporting global manufacturing operations

Travel

This position requires approximately 40% global travel to support mold qualifications, process development activities, manufacturing startups, and customer programs throughout Technimark's worldwide operations

Why Technimark?

At Technimark, we're investing in advanced manufacturing technologies, scientific molding excellence, and the development of industry-leading engineering talent.

Technimark is an Equal Opportunity Employer and will consider all qualified applicants for employment without regard to race, color, religion, gender, sexual orientation, gender identity, national origin, age, disability, or protected veteran status..