Global Manufacturing and Operational Excellence Director

Legrand; Canonsburg (Washington County); On-site; USD 180,000 - 240,000; Full time

Job summary

Legrand is seeking a Global Manufacturing and Operational Excellence Director to join the Starline Team in Canonsburg, PA. Reporting to the Sr.

Director of Global Operations, this leader will deploy OpEx initiatives across three sites (US/UK/Singapore) and drive safety, quality, delivery, and cost improvements. You will champion Lean, Six Sigma, TPM, and Industry 4.0, lead NPI integration, develop a CI roadmap, and build capability through OpEx training.

Qualifications

• Bachelor’s Degree in Engineering, Operations Management, or related field.
• Master’s or MBA preferred.
• Six Sigma Green Belt and/or Black Belt certification strongly preferred.

Responsibilities

• Lead global Operational Excellence initiatives across three sites (US, UK, Singapore).
• Drive digital manufacturing transformation, Industry 4.0, automation, and smart factory programs globally.
• Own the NPI process to integrate new products globally.
• Promote lean, Six Sigma, TPM, and visual management across sites.
• Develop OpEx training and leadership development using Legrand Way tools.
• Create a CI roadmap and improve Visual Factory with dashboards.
• Manage annual OpEx budget including productivity savings and CapEx.
• Drive accountability and KPI performance across safety, quality, delivery, and costs.
• Perform diagnostics and data-driven improvement plans.
• Partner with Quality on issues and governance; manage Master Data ownership.
• Travel 20-30% domestically/internationally (UK, Singapore).
• Performs other duties as required.

Skills

Lean/CI expertise

Cross-functional leadership

Project management

Data-driven decision making

Communication skills

Education

Bachelor’s Degree in Engineering/Operations Management

Master’s/MBA preferred

Six Sigma Green Belt and/or Black Belt certification

Tools

ERP systems

SCADA/automation tooling

Job description

At a Glance

Job Description

Legrand has an exciting opportunity for a Global Manufacturing and Operational Excellence Director to join the Starline Team in Canonsburg, PA.

Reporting to the Sr. Director of Global Operations, with a strong dotted line to the Sr. Director of Advanced Manufacturing Engineering for the division, this position is responsible for global deployment of operational excellence and continuous improvement initiatives and policies in 3 facilities located in the US, UK, and Singapore to support Starline’s Operational strategy and annual goals. This position is tasked with identifying opportunities across the business, driving change and developing plans to assist with achievement of Safety, Quality, Delivery, Cost, Capex and Working Capital targets.

Main Job Duties

• Lead the strategic development, deployment and governance of global Operational Excellence initiatives across three manufacturing sites (US, UK, Singapore).
• Lead the digital transformation of manufacturing operations, including principles of Industry 4.0, automation, and smart factory initiatives globally.
• Own the process for new product introduction (NPI) within manufacturing, ensuring seamless integration of new products globally.
• Establish and communicate the vision for utilizing lean principles and a continuous improvement culture to drive operational excellence throughout the organization. Work with the various sites to plan and execute short term and long-term operational goals using lean tools (lean, Six Sigma, TPM, digital manufacturing) and processes.
• Champions employee engagement and capability-building through OpEx training, coaching, and leadership development. Formulate and oversee implementation, adoption, and effectiveness of Legrand Way tools.
• Develop a CI roadmap and driving lean manufacturing philosophy throughout the organization. Improve the “Visual Factory” at various sites by incorporating management dashboards and visual indicators for “Standard Work”.
• Collaborate with Plant Managers and other functions to manage the annual operating budget for the OPEX group, including productivity savings and capital expenditures.
• Drive a culture of accountability and continuous improvement aligned with global business objectives and operational KPIs (safety, quality, delivery, cost, CapEx, working capital, etc.).
• Conduct operational diagnostics to uncover gaps and inefficiencies and develop data-driven improvement plans.
• Partner with Quality to establish tools and methodologies for addressing production/customer/quality issues.
• Operates as the champion of Master Data governance and ownership for Starline. Performs root cause analysis on issues and implements action plans accordingly. Works to optimize data accuracy across the organization. Team up with plant personnel in identifying improvements in equipment, processes, or technologies to assure satisfactory process capability and achieve cost improvements. Reports on performance improvement metrics and initiatives to senior leadership.
• Travel will be required to both domestic and international locations, 20-30%. (UK, Singapore)
• Performs other duties as required.

Education

QUALIFICATIONS

• Bachelor’s Degree in Engineering, Operations Management, or related field. Master’s or MBA preferred. Six Sigma Green Belt and/or Black Belt certification strongly preferred.

Experience

• 10+ years supporting Lean/CI activities in an industrial manufacturing & assembly or customer service environment are required.
• A minimum of three to five years leading kaizens and training teams on lean principles & tools is a requirement preferably in a multi-site operation. Additional experience accepted over Six Sigma Green Belt certification.
• Must have a proven “Lean”/Six Sigma success track record with progressive manufacturing/support organizations.
• Experience in developing and leading continuous improvement initiatives
• Problem analysis and problem resolution at both a strategic and functional level

Skills/Knowledge/Abilities

• Strong interpersonal and leadership skills with demonstrated ability to motivate others, achieve results and accomplish overall business objectives though change management and transformation initiatives
• Must possess excellent project management, organizational and time management skills, including demonstrated ability to develop and manage to a project plan, establish priorities, work to deadlines and control a number of projects at various stages of work.
• Must possess strong lean knowledge, analytical skills and the ability to identify trends and establish proactive corrective actions. Must have demonstrated statistical analysis capabilities.
• Must have outstanding verbal and written communications skills and be able to communicate effectively across all levels of the organization. Must be a strong facilitator and effective listener, able to maintain focus, extract necessary information and validate understanding of the information.
• Able to create effective reports, presentations and business correspondence and be comfortable presenting such to senior Legrand leadership and key customers.

About Legrand

ABOUT US

Legrand is the global specialist in electrical and digital building infrastructures. Our comprehensive offering of solutions for residential, commercial, and data center markets makes us a benchmark for customers worldwide. We harness technological and societal trends with lasting impacts on buildings with the purpose of improving life by transforming the spaces where people live, work, and meet with electrical and digital infrastructures and connected solutions that are simple, innovative, and sustainable. Legrand is a global, publicly traded company listed on the Euronext (Legrand SA EPA: LR). For more information, visit www.legrandgroup.com/en

About Legrand North And Central America

Legrand, North & Central America (LNCA) is a leader in the AV, Lighting & Controls, Electrical, and Data Center markets. LNCA offers comprehensive medical, dental, and vision coverage, as well as distinctive benefits like a high employer 401K match, paid time off (PTO) and holiday pay, short-term and long-term disability benefit plans, above-benchmark paid maternity and parental leave, bonus opportunities in accordance with the Company’s incentive plans, paid time off to volunteer, and an active/growing Employee Resource Group network. For more information, visit legrand.us

About Legrand’s Data Center Power And Control Division

The industry-leading brands of Approved Networks, Ortronics, Raritan, Server Technology, and Starline empower Legrand’s Data, Power & Control to produce innovative solutions for data centers, building networks, and facility infrastructures. Our division designs, manufactures, and markets world‑class products for a more productive and sustainable future. The exceptional reliability of our technologies results from decades of proven performance and a dedication to research and development.

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Equal Opportunity Employer