Furnace Operator

Precision Castparts Corp.; Oregon; On-site; USD 55,000 - 85,000; Full time

Job summary

Precision Castparts Corp. is seeking a furnace operator to safely operate vacuum and air casting processes, following all procedure cards and SOPs to ensure high quality workmanship.

The role includes training in multiple casting methods, supporting production schedules, and maintaining accurate logs and calibration records. The candidate will handle hot environments, work with induction melting, and participate in audits and improvement teams while adhering to safety standards and production

Qualifications

• Experience operating vacuum and air furnace systems.
• Ability to read and follow technique cards and SOPs.
• Strong math skills for weight and charge calculations.
• Able to work in hot environments and lift safely.

Responsibilities

• Operate induction melting and furnace equipment; maintain process control and records.
• Pours high quality castings using established methods and schedules.
• Train and certify in each casting method and support JPR progression.
• Maintain logs, calibration data and preventive maintenance notes.
• Identify problems and work with supervisors on corrective actions.

Skills

Furnace operation

Reading SOPs

Math calculations

Communication skills

Independent worker

Teamwork

Tools

Welding tools

Hoists & cranes

Ergo-lift devices

Hand tools

Pneumatic tools

Job description

Work Schedule: Monday - Friday, 6:30am - 3:00pm

Mission

To safely operate Vacuum and Air casting processes in order to achieve plant quality and productivity goals. Continuously reduce the cost of the operation. To follow all process control procedures, standard operating procedures and technique card work instructions to insure the highest quality workmanship results.

Goals

• Develop cross-trained employees between all casting methods.
• Apply flexibility in order to react customer orders with lower inventory.
• Reward leadership and excellence in balance with business needs.

Principal Accountabilities

Flexibility

• Willing to train, certify and work in any casting or metal prep function needed by the team.
• Willing to work off shifts, weekend setup and floor work as required by rotation schedule.
• Willing to work in multiple areas as required supporting daily casting schedules.

Preparation

Objective: Prepare schedules, equipment, metal and molds prior to furnace operation.

Essential Job Functions

• Create/follow the written furnace plan.
• Review casting schedules; communicate requirements with Supervisor and SF Leads.
• Pours high quality castings using every method available.
• Maintains a win score required for step per Job Progression Record (JPR).
• Trains and certifies in each method within the time frame on the JPR.
• Verifies that shell identification and metal assignments agree with casting schedule and technique card (both at pour and prior to shipping to the Cleaning Department).
• Inspects and cleans shells in preparation for casting.
• Identifies problems and opportunities and works with Supervisor to implement solutions.
• Installs fixtures, insulation, filters, tundish and covers per technique card and SOP’s.
• Loads and fires burnout furnaces, prepares maps and monitors cycles for proper operation and repair.
• Change pots, leads, furnace oil as indicated for proper operation. Documents work performed in logs.
• Checks vacuum levels, power supply, hydraulics and other furnace systems for proper operation.
• Verifies weights and loads metal alloy charges into slip pots and crucibles.

Objective

Efficiently melt and pour alloys into molds, according to all applicable procedures and work instructions.

Essential Job Functions

• Operates equipment including induction melting, hydraulic systems, doors, cranes and hoists.
• Maintains process control parameters and records during melting and casting.
• Performs and records calibrations.
• Operates computer systems.
• Transfers hot molds from burnout to casting furnaces.
• May be required to train and certify to work with hazardous waste.
• Document observations using PVN & Casting Feedback Forms.

Maintenance

Objective: To maintain furnaces and support equipment to minimize downtime and cost while maximizing furnace output.

Essential Job Functions

• Cleans and/or has responsibility for regular furnace cleaning.
• Maintain clean, organized work area.
• Perform regular minor maintenance, calibrations and preventive maintenance on equipment.
• Troubleshoot furnace problems and assist craftsmen on repairs.
• Record equipment performance, identify changes and initiate corrections.
• Maintain neat and accurate logs, production reports and process control records.
• Provide work direction, training and working supervision to others as assigned.
• Participate in audits, experiments and improvement teams. Promote teamwork.
• Meet or exceed all safety, quality, production standards, training, certification and time on the job specified for each step placement within the job. These standards are complete in draft form but are subject to change based on best practices and business need for cross training and performance.
• Promote safe practices, equipment and facilities by example and methods development.

Essential Job Functions

• Vacuum and hydraulic pumps and controls.
• Burnout furnaces.
• Hoists, cranes and Ergo-lift devices.
• Basic hand tools (wrenches, chisels, etc).
• Welding and air-arc cutting equipment.
• Pot pre-heaters and conditioners.
• Fixtures and lifting devices.
• Pneumatic tools and chipping guns.

Training

• Training is provided on the job using supervised modular training, certification and outside coursework.
• Certification in training modules and time on the job with acceptable performance is required for step advancement based on the most current Level Progression Record. Employees failing to meet Job Progression Record requirements will be reclassified at the appropriate step or returned to their previous job classification.
• PCC Forklift Driving Safety Certification Training must be completed and kept up to date.
• May be required to complete Hazardous Waste Management Training.

Qualifications

• Working knowledge of vacuum and air furnace operations as demonstrated by:
  • Currently perform duties of a furnace operator in Air/RO and Vacuum Casting.
  • Win score per Job Progression Record.
  • Certification as a Foundry Person or Heat Treat Operator if required by Supervisor.
  • An equivalent combination of experience or training.
• Ability to read, understand and follow Technique Cards, Process Control procedures and Standard Operations procedures.
• Ability to perform basic mathematical calculations with high accuracy (add, subtract, multiply, divide, percentages, graphing).
• Ability to communicate effectively both verbally and in writing.
• Ability to work independently with minimum supervision while contributing ideas and suggestions in a team environment.
• Physical ability to perform the essential job functions in a hot environment.

All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, sexual orientation, gender identity, national origin, disability, or status as a protected veteran.

This position requires use of information or access to production processes subject to national security controls under U.S. export control laws and regulations (including, but not limited to the International Traffic in Arms Regulations (ITAR) and the Export Administration Regulations (EAR)). To comply with those regulations, this position may require applicants to be U.S. Persons (i.e., U.S. citizens, U.S. lawful permanent residents, protected individuals as defined by 8 U.S.C. 1324b(a)(3)), or eligible to obtain the required export authorizations from the U.S. Department of State or the U.S. Department of Commerce.

Company Profile

With more than 120 operations and approximately 20,000 employees worldwide, Precision Castparts Corp. is the market leader in manufacturing large, complex structural investment castings, airfoil castings, forged components, aerostructures and highly engineered, critical fasteners for aerospace applications. In addition, we are the leading producer of airfoil castings for the industrial gas turbine market. We also manufacture extruded seamless pipe, fittings, and forgings for power generation and oil & gas applications; commercial and military airframe aerostructures; and metal alloys and other materials for the casting and forging industries. With such critical applications, we insist on quality and dependability – not just in the materials and products we make, but in the people we recruit.

PCC is relentless in its dedication to being a high-quality, low-cost and on-time producer; delivering the highest value to its customers while continually pursuing strategic, profitable growth.

In 2016, Berkshire Hathaway, led by Chairman and CEO Warren E. Buffett, acquired Precision Castparts Corp.

Precision Castparts Corp. and its affiliates do not accept unsolicited resumes from search firms or employment agencies. Unsolicited resumes will become the property of Precision Castparts Corp & its affiliates, and no fee will be paid.

We are constantly searching for the best talent and offer excellent development programs for recent graduates as well as meaningful work experience for those still studying.