Energetic Materials Processing Technician - Pressing Operations

University of Dayton; Town of Florida (NY); On-site; USD 60,000 - 80,000; Full time

Job summary

University of Dayton's UDRI seeks an Energetic Materials Processing Technician to support Pressing Operations at the HERD Facility, Eglin AFB, FL. You will execute precise pressing and consolidation, manage metrology data, and ensure safety for energetic materials in collaboration with researchers and engineers.

The role requires strong attention to detail, hands-on technical skills, and the ability to communicate findings clearly. A DoD SECRET clearance is preferred or obtainable.

Qualifications

• - Associate Degree in Engineering Technology (or equivalent) plus 1 year hands-on technical experience.
• - High School Diploma/GED plus 3 years in a lab/test environment with energetic materials.
• - Proficiency with Microsoft Office Suite (Word, Excel, PowerPoint, Outlook, Teams).
• - U.S. citizen and ability to obtain/maintain DoD SECRET clearance.

Responsibilities

• Set up, operate, and control precision pressing systems for energetic materials.
• - Monitor and optimize pressing variables to meet densities and properties.
• - Maintain and inspect pressing equipment, dies, fixtures, and safety systems.
• - Perform metrology using balances, calipers, micrometers, and optical systems.
• - Determine densities via gas/air pycnometry and related methods.
• - Ensure samples meet drawings, specs, and safety tolerances.
• - Collect and archive process data and write concise technical reports.
• - Communicate results and improvement opportunities to researchers and managers.
• - Enforce DoD/AF safety standards and materials accountability.
• - Perform preventive maintenance and troubleshoot hydraulic/electrical/pneumatic systems.

Skills

Attention to Detail

Teamwork

Communication

Problem Solving

Safety Mindset

Mathematical Aptitude

Education

Associate Degree in Engineering Technology

High School Diploma / GED

Bachelor of Science Degree in Engineering Technology

Tools

Microsoft Office

Job description

Energetic Materials Processing Technician - Pressing Operations

Job No: 503916
Work Type: Staff Full Time (1500 hours or greater)
Location: Eglin AFB, FL
Category: Research Institute Staff
Department: Energetic Materials - 250515
Pay Grade: T2 - Non Exempt
Advertised: September 30, 2026
Applications close: Open until filled

Position Summary:

UDRI is seeking a skilled and detail-oriented Energetic Materials Processing Specialist to support Pressing Operations at the High Explosive Research and Development (HERD) Facility located within the Air Force Research Laboratory (AFRL) Air Warfare Directorate at Eglin Air Force Base, Florida.
This role plays an important operational and technical part in supporting the Department of the Air Force’s cutting-edge Research, Development, Test, and Evaluation (RDT&E) programs. The specialist will execute advanced pressing and consolidation operations for energetic materials and components using precision electro-mechanical and servo-hydraulic pressing systems. The candidate will work closely alongside research scientists, test engineers, and other technical specialists to advance the Air Warfare Directorate’s objectives and capabilities.

Key Duties & Core Responsibilities:

A. Energetic Materials Pressing & Consolidation

Pressing Operations: Set up, operate, and control precision electro-mechanical and servo-hydraulic pressing systems to consolidate energetic materials with tight tolerances and specifications.

Process Optimization: Monitor and control pressing variables (e.g., dwell time, compaction force, displacement rates, temperature profiles) to achieve targeted material densities and structural properties.

Equipment Management: Maintain, inspect, and clean precision pressing systems, specialized die sets, pressing fixtures, and safety systems.

Metrology: Inspect consolidated energetic samples utilizing precision balances, calipers, micrometers, and optical systems.

Density Measurements: Determine sample density and porosity via gas/air pycnometry, geometric calculations, and immersion density methods.

Quality Assurance: Ensure all energetic material samples adhere to engineering drawings, technical specifications, and safety tolerances.

C. Data Management, Documentation & Reporting

Data Collection: Accurately record, track, and archive process parameters, metrology data, and operational logs with attention to detail.

Technical Communication: Effectively communicate results, observations, and opportunities for improvement to research engineers and program managers.

D. Safety, Explosives Accountability & Facility Management

Explosive Safety Compliance: Enforce and comply with all DoW, USAF, and AFRL safety standards, standard operating procedures (SOPs), and explosive safety guidelines.

Materials Accountability: Maintain strict inventory control, documentation, and safe storage protocols for all energetic materials.

Maintenance & Troubleshooting: Perform scheduled maintenance, diagnostics, and minor repairs on hydraulic, electrical, and pneumatic systems associated with pressing and laboratory equipment.

Minimum Qualifications:

-Associate Degree in Engineering Technology, Mechanical Technology, Materials Science, or a related technical field plus one (1) year of experience in a hands-on technical role. Work experience with energetic materials is preferable but not required. OR High School Diploma / GED plus a minimum of three (3) years of experience working in a laboratory or test environment with explosives, propellants, or other energetic materials. Other closely related work experience may be considered.
-Competency with Microsoft Office Suite (Word, Excel, PowerPoint, Outlook, Teams) for work planning, technical communication, and data archival.
-Due to the requirements of our research contracts with the U.S. federal government, candidates for this position must be a U.S. citizen.
-Ability to obtain/maintain U.S. DoD SECRET security clearance.

Preferred Qualifications:

While not everyone may possess all of the preferred qualifications, the ideal candidate will bring many of the following:

-Education: Bachelor of Science Degree in Engineering Technology, or closely related technical field.
-Security Clearance: Possess an active Secret security clearance at the time of hire.
-Hands-on experience working in energetic materials formulation, processing, pressing, handling, or testing.
-Experience operating MTS, Instron, or similar servo-hydraulic and/or electro-mechanical load frames.
-Formal training in explosive safety, hazardous materials handling, and munitions management.
-Demonstrated mechanical and electronic troubleshooting skills with hydraulic systems and laboratory diagnostic equipment.
-Attention to Detail: Executing sensitive and hazardous explosive consolidation protocols and recording metrology data where precision is essential.
-Mathematical & Computational Aptitude: Ability to execute applied mathematical calculations, unit conversions, density equations, and statistical process measurements.
-Problem Solving & Troubleshooting: Ability to diagnose mechanical, electrical, and procedural anomalies during consolidation and test cycles.
-Safety Mindset: Uncompromising commitment to laboratory safety, personal protective equipment (PPE) requirements, and hazardous materials management.
-Teamwork & Communication: Strong interpersonal and written communication skills to effectively collaborate with multidisciplinary research teams across AFRL, DoD, industrial partners, and national laboratories.

Closing Statement:

Informed by its Catholic and Marianist mission, the University is committed to the dignity of every human being. Informed by this commitment, we seek to increase diversity in all of its forms, achieve fair outcomes, and model inclusion across our campus community. The University is committed to policies of affirmative action designed to increase the employment opportunities of individuals with disabilities and protected veterans in compliance with the Rehabilitation Act of 1973 and Vietnam Era Veterans' Readjustment Assistance Act of 1973.

• Staff Full Time (1500 hours or greater) 1