Electron Beam Welding Operator

Fm Industries; Tempe (AZ); On-site; USD 52,000 - 78,000; Full time

Benefits offered by this job

PTO

Paid Holidays

Health/Dental/Vision/Life Insurance

Disability coverage at no cost

Tuition Assistance

Pet Insurance

Flexible Spending Plans

Health Spending Plans

Online Learning Center

401(k) Matching up to 30%

Job summary

Fm Industries in Tempe, AZ is seeking an Electron Beam Welding (EBW) Operator to set up, calibrate, and run EBW processes with strict quality control and documentation.

You will interpret weld drawings and WPS/PQRs, configure the EBW machine, monitor beam parameters, perform routine maintenance, and contribute to continuous improvement while maintaining safe work practices.

Qualifications

• Experience in precision welding or electron beam processes.
• Knowledge of blueprints, welding symbols and WPS/PQR.
• Ability to interpret instructions in written and diagram form.
• Proficient in measuring and quality inspection methods (visual/NDI).

Responsibilities

• Perform pre-weld inspection, assembly, and fixture parts.
• Interpret weld drawings, WPS, and PQRs to select procedures.
• Configure EBW machine per WPS/PQR and load parts.
• Set beam parameters and monitor alignment to maintain quality.
• Document weld parameters and inspection results for traceability.
• Perform routine EBW maintenance and troubleshoot issues.
• Follow safety policies and wear required PPE.

Skills

Precision welding

CNC programming knowledge

Blueprint reading

Quality inspection

Microsoft Office proficiency

Education

High school diploma or Technical School

Technical welding training

Tools

CNC controls

MS Office

G/M code proficiency

Job description

If you are unable to complete this application due to a disability, contact this employer to ask for an accommodation or an alternative application process.

Regular Full-Time Technical Tempe, AZ, US

WHAT CAN WE OFFER YOU FOR ALL YOUR HARD WORK?

• PTO Program
• Nine (9) Paid Holidays!!
• Medical, Dental, Vision and Life Insurance
• Short and Long-Term Disability Coverage AT NO COST TO EMPLOYEE!!
• Tuition Assistance
• Pet Insurance
• Flexible Spending Plans
• Health Spending Plans
• Comprehensive Online Learning Center - houses thousands of training resources available to learn at your own pace!!
• 401(k) Retirement Savings - with a generous company 30% match! (100% vested after six years)
• CUSTOMER FOCUS - Partnering to deliver excellence and innovation
• SAFETY - Prioritizing the wellbeing of our people
• INTEGRITY- Achieving our best through mutual respect and teamwork
• QUALITY - Investing in our People, Processes, and Products
• ACCOUNTABILITY- Taking ownership of our words, actions and results

DESCRIPTION:

The Electron Beam Welding (EBW) Operator is responsible for setting up and calibrating equipment, executing welding processes, ensuring quality compliance, maintaining accurate documentation, and driving continuous improvement initiatives.

ESSENTIAL DUTIES:

• Perform pre-weld inspection, assembly, and fixture parts.
• Comprehend weld drawings, WPS’s, and PQR’s.
• Interpret and follow welding schedules, blueprints, and technical drawings.
• Prepare and configure EBW machine per WPS/PQR.
• Load and secure workpieces in the vacuum chamber.
• Perform vacuum pump-down and ensure proper chamber pressure.
• Set beam parameters (voltage, current, focus, and travel speed) per WPS/PQR parameters.
• Monitor beam alignment and focus during welding.
• Adjust machine settings to maintain weld quality.
• Inspect welds both DT and NDT methods (Sectioned Samples, Visual and MSLT).
• Document weld parameters from DAQ and inspection results for traceability.
• Perform routine maintenance on EBW equipment (filament replacement, vacuum system checks, vacuum pump oil change, lubrication).
• Diagnose and resolve issues with beam stability, vacuum leaks, or power supply.
• Keep accurate maintenance logs.
• Comply with applicable environmental, health and safety laws and regulations, Company policy and accepted safe work practices.
• Perform additional related duties as assigned.

CERTIFICATIONS, LICENSES AND REGISTRATIONS:

• CWI Certification - preferred.
• AWS or equivalent welding certification - preferred
• Specialized EBW training certification – preferred

EDUCATION AND/OR EXPERIENCE:

• Highschool diploma, GED equivalent, or Technical School.
• Prior experience in precision welding or electron beam processes.
• Experience with quality inspection methods (NDT, visual, dimensional checks).
• CNC basic programming knowledge - G/M code proficiency for EBW operation, equipment specific.
• Technical or vocational training in welding, machining, or manufacturing processes.
• Ability to interpret a variety of instructions furnished in written, oral, diagram, or schedule form.
• Knowledge of blueprint reading and welding symbols.
• Excellent verbal, written, and interpersonal communication skills.
• Semiconductor industry or other manufacturing experience preferred.
• Proficient in Microsoft Office (Excel, Word, Outlook, Teams).

PHYSICAL DEMANDS AND REQUIREMENTS WHILE PERFORMING THE JOB:

• Standing and sitting for extended periods of time - walking, pushing, pulling, stooping, kneeling, or bending to the floor; use hands to finger, handle or feel parts and materials, reach with hands and arms and overhead, communicate and hear instructions and equipment sounds.
• Lifting and/or moving items up to 40 pounds.
• Close vision, color vision, depth perception, and ability to adjust focus.
• Ability to differentiate shades and color to identify coating defects.
• Near acuity or accommodation required for reading instrumentation and documentation, dial and digital gauges, blueprints, and precision measuring instruments used in the inspection of coating operations.
• Fine hand dexterity and ability to work in controlled environments and cleanrooms.
• Follow strict safety protocols for high-voltage and vacuum systems.
• Wear appropriate PPE and radiation monitoring badges.
• Comply with FMI and Regulatory Standards for hazardous materials and equipment.

WORKING ENVIRONMENT OF THE JOB:

• Regularly exposed to moving equipment, mechanical parts, ovens, and risk of burns.
• Occasionally exposed to toxic or caustic chemicals and risk of electrical shock.
• High noise levels from operating machines.
• The employee will be required to use personal protective equipment (PPE) to prevent exposure to hazardous materials commonly used in a manufacturing environment (i.e., safety glasses and shoes, gloves, hearing protection, mask, etc.).
• Approximately 90% of the shop floor environment.
• Physical hazards while working near moving equipment and mechanical parts.