Electrical Design Engineer - Power Electronics & Thermal Systems

appliedengineering; Milwaukee (WI); On-site; USD 116,269,000 - 169,445,000; Full time

Benefits offered by this job

Competitive salary

401K retirement plan

Paid time off and holidays

Continuing Education Support

Medical, dental, vision, life, and其他保险

Job summary

Applied Engineering in Wisconsin is seeking an Electrical Design Engineer – Power Electronics & Thermal Systems to join our regional team. The role emphasizes power‑electronics design, thermal management, and collaboration across multiple sites with a hybrid work schedule.

The ideal candidate will have 4+ years in electrical engineering, hands‑on experience with high‑power systems, IGBT topologies, and expertise in CFD/CFX simulations to optimize reliability and efficiency.

Qualifications

• Bachelor of Science degree in Electrical Engineering required.
• 4+ years of electrical engineering experience.
• Experience with electrical design, modeling, and documentation.
• Knowledge of power conversion theory and high‑power electrical systems.
• Experience with power electronics, including IGBT‑based systems and high‑frequency switching architectures.
• Experience designing or analyzing high‑frequency busbars, including skin‑effect considerations, materials, and topology optimization.
• Experience with CFD/CFX analysis for electronics cooling and thermal‑management applications.
• Ability to identify and execute design improvements that support cost, quality, and performance goals.
• Strong analytical skills and problem‑solving abilities.
• Capable of working independently and as a team member.

Responsibilities

• Drive cost savings, margin improvement, and design enhancements across electrical systems and product lines.
• Perform electrical design, modeling, and analysis for new products and existing electrical assemblies.
• Apply power conversion theory to optimize system performance, reliability, and efficiency.
• Design and analyze power‑electronics systems, including IGBT‑based topologies and high‑frequency switching architectures.
• Develop and optimize high‑frequency busbar designs, including skin‑effect considerations, materials selection, and topology improvements.
• Support research, development, and engineering initiatives, including concept development and early‑stage electrical design.
• Conduct CFD/CFX analysis to evaluate electronics cooling, airflow, and thermal performance.
• Design and validate electronics cooling strategies and thermal‑management solutions for high‑power assemblies.
• Collaborate with suppliers and internal engineering partners to resolve design challenges and improve manufacturability.
• Contribute to sustaining engineering activities such as cost‑reduction projects and engineering change requests.

Skills

Electrical design

Modeling

Documentation

Power conversion theory

Power electronics

High-frequency topology

CFD/CFX analysis

Team collaboration

Education

Bachelor of Science in Electrical Engineering

Tools

CAD software

CFD/CFX tools

Job description

Electrical Design Engineer - Power Electronics & Thermal Systems | Wisconsin

JOB SUMMARY

We are seeking a motivated and hardworking individual to join our team in Wisconsin as an Electrical Design Engineer - Power Electronics & Thermal Systems. You will be part of a group of engineers dedicated to high-quality work, value-add solutions, skill development, and career growth. This role follows a hybrid schedule and requires travel to Faribault, MN as needed. Candidates must reside within a 4-5 hour driving distance or near a major airport such as Green Bay or Milwaukee.

Employees working in Wisconsin will enjoy professional growth and community engagement through our regional presence in Minnesota, Wisconsin, North Dakota and South Dakota.

As an Electrical Design Engineer - Power Electronics & Thermal Systems, you will:

• Drive cost savings, margin improvement, and design enhancements across electrical systems and product lines
• Perform electrical design, modeling, and analysis for new products and existing electrical assemblies
• Apply power conversion theory to optimize system performance, reliability, and efficiency
• Design and analyze power‑electronics systems, including IGBT‑based topologies and high‑frequency switching architectures
• Develop and optimize high‑frequency busbar designs, including skin‑effect considerations, materials selection, and topology improvements
• Support research, development, and engineering initiatives, including concept development and early‑stage electrical design
• Conduct CFD/CFX analysis to evaluate electronics cooling, airflow, and thermal performance
• Design and validate electronics cooling strategies and thermal‑management solutions for high‑power assemblies
• Contribute to sustaining engineering activities such as cost‑reduction projects and engineering change requests
• Participate in continuous improvement efforts that strengthen product quality, reduce variation, and streamline electrical assembly processes
• Collaborate closely with suppliers and internal engineering partners to resolve design challenges and improve manufacturability
• Work collaboratively with suppliers and Applied partners
• Contribute to projects that impact communities in Northfield, Owatonna, Dundas, Medford, Lakeville, Farmington, Waseca, and Lonsdale, and the greater Wisconsin
• Apply your skills in a dynamic environment that values ownership and innovation

QUALIFICATIONS

• Bachelor of Science degree in Electrical Engineering required
• 4+ years of electrical engineering experience
• Experience with electrical design, modeling, and documentation
• Knowledge of power conversion theory and high‑power electrical systems
• Experience with power electronics, including IGBT‑based systems and high‑frequency switching architectures
• Experience designing or analyzing high‑frequency busbars, including skin‑effect considerations, materials, and topology optimization
• Experience with CFD/CFX analysis for electronics cooling and thermal‑management applications
• Familiarity with sustaining engineering, cost‑reduction initiatives, and ECR processes
• Ability to identify and execute design improvements that support cost, quality, and performance goals
• Strong analytical skills and problem‑solving abilities
• Experience with electrical modeling or simulation tools (CAD, analysis, or circuit modeling platforms) preferred
• Capable of working independently and as a team member
• Strong work ethic and unwavering integrity
• Excellent interpersonal skills and a learning mindset
• Curiosity, problem solving, and analytical thinking
• Effective verbal and written communication
• Desire to work on a variety of projects

ESTIMATED PAY RANGE

• Engineer I: $40.45-$46.52/hour
• Engineer II: $44.14-$50.76/hour
• Engineer III: $47.83-$55.00/hour
• Senior Engineer: $51.51-$59.24/hour

Final compensation is based on experience, skills, and alignment with role expectations. Paid overtime may be available.

COMPANY OVERVIEW

Applied Engineering is a 100% employee‑owned engineering consulting company dedicated to providing exceptional talent and service to manufacturers across the Midwest and beyond. We have won numerous awards, including Best Place to Work and Top Place to Intern.

Innovation, problem solving, integrity, and collaboration are a few things you’ll experience and represent while working with Applied. If you appreciate a challenge, variety, and a quicker pace, then we would like to get to know you better.

Our unique company culture blends talent, technology, and flexibility. We offer a career trajectory few others can match, with opportunities to take on roles and assignments aligned with your skills and interests.

In addition, we offer a comprehensive compensation and benefits package including:

• Competitive salary
• 401K retirement plan
• Paid time off and paid holidays
• Continuing Education Support
• Medical, dental, vision, life, disability, and other insurance options
• Paid overtime
• Flexible work schedule