Dimensional Controls Lead - Automotive Manufacturing

Ford Motor Company; Chicago (IL); On-site; USD 87,000 - 166,000; Full time

Benefits offered by this job

Medical benefits

Paid time off

Vehicle discount

Job summary

Ford Motor Company in Chicago seeks a Dimensional Control Engineer to support manufacturing of world-class vehicles. You will apply GD&T principles, interpret inspection data, and ensure gauge calibration and process repeatability to maintain data integrity across CMM, laser gauge, and 3D scanning workflows.

Responsibilities include reviewing CAD models, developing control plans, and leading lean initiatives.

Qualifications

• Bachelor Degree in Engineering- Industrial, Electrical/Automation, Mechanical engineering
• 3+ years of Experience in an automotive or manufacturing environment
• Ability to work any shift as well as rotating shifts and weekends
• Ability to work independently with limited supervision
• Capable of assigning work to unionized hourly workforce and holding employees accountable for following processes pertaining to daily work assignments in terms safety, quality, and throughput
• Strong organizational and administrative skills
• Strong problem-solving and conflict management skills
• Strong understanding of GD&T and dimensional inspection methods
• Experience with CMM, 3D scanning systems, Laser Gauge, CM4D
• Knowledge of SPC, MSA, and root cause methodologies

Responsibilities

• Apply Geometric Dimensioning and Tolerance principles
• Interpret data from inspection equipment and recommend responses
• Ensure gauge calibrations; certification; and repeatability and reproducibility
• Determine locators and measuring points - Maintain position of sheetmetal panels based on global structural and design standards for the build
• Verify tolerance/engineering specifications
• Work with Layout Inspectors and Data collectors for accurate CMM, scanning programs and handheld device measurements to ensure data integrity
• Review dimensional inspection reports (CMM, laser gauge, etc.) for accuracy and compliance.
• Review CAD models and prints to understand part geometry and nominal environment.
• Complete implementation and validation of corrective actions
• Develop dimensional/product/process control plans
• Define and conduct machine process capability analysis
• Lead variability reduction and lean manufacturing initiatives and best practices,
• Control the critical inputs to the production process
• Support of daily production, working closely with production team to drive all engineering actions across the machining/assembly line
• Supports Maintenance Operating System (MOS) actions and team
• Manage the development of processes through engineering
• Knowledge of and ability to execute measurement systems analysis & variable data analysis
• Supervise the activities of the dimensional control group, final fit area fit, and sheet metal repair team.
• Build Team Leader and Team Member capability
• Create a conducive work environment for the team(s) to complete their assigned responsibilities / tasks
• Maintain a versatility matrix that ensures technical coverage at all times
• Apply engineering principles and analytical techniques to establish and continuously improve manufacturing processes and products
• Develop action plans as required to investigate and prioritize quality concerns and verify corrective actions on internal processes and supplier processes
• Lead and conduct process audits to ensure process discipline is consistent with Vehicle Operations guidelines
• Basic administration of supervisory responsibilities and documents

Skills

GD&T

Data interpretation

Problem solving

Team leadership

Quality systems

Education

Bachelor’s degree in Engineering

Tools

CMM

3D scanning

Laser gauge

CM4D

Job description

Ford Motor Company in Chicago seeks a Dimensional Control Engineer to support manufacturing of world-class vehicles. You will apply GD&T principles, interpret inspection data, and ensure gauge calibration and process repeatability to maintain data integrity across CMM, laser gauge, and 3D scanning workflows.

Responsibilities include reviewing CAD models, developing control plans, and leading lean initiatives.