Die Casting Controls Engineer: PLCs, HMIs & Automation

Socket.dev; Shelbyville (KY); On-site; USD 85,000 - 110,000; Full time

Job summary

Socket.dev is seeking a Controls Engineer for die casting to design, program, and maintain automation and control systems. You will work on PLCs, HMIs, and robot integrations, driving continuous improvement in cycle time, quality, and productivity on the shop floor.

You will collaborate with mechanical, electrical, and process engineers, ensuring safety compliance and effective data reporting. On-site role in Kentucky with opportunities to influence production technology.

Qualifications

• High School Diploma
• 3+ years of experience in control systems engineering, preferably in manufacturing or die casting industries.
• Familiarity with die casting processes and machinery is a significant advantage.
• Automotive experience (optional)
• Bachelor’s degree in electrical or mechanical engineering with prior controls and electrical work background (preferred)
• Experience with PLCs (Allen-Bradley Compact/Control/GuardLogix) and HMIs.
• Experience with ABB and Fanuc robots.
• Experience designing, building, and wiring industrial controls cabinets (preferred)
• Stamping press line automation experience preferred
• Software: AutoCAD, Autodesk Inventor, Visual Basic, Visual C++
• Experience with programming languages and PLC/HMI development
• Welding, Riveting, Flow drill screws, Lasers, and other joining process controllers

Responsibilities

• Design and implement control systems for die casting machines and associated automation equipment.
• Program, configure, and troubleshoot PLCs (e.g., Allen-Bradley) and HMIs.
• Develop and maintain HMIs for operators to monitor and control the process.
• Integrate control systems with material handling, robotics, and production line equipment.
• Analyze performance, reduce cycle time, and improve quality and productivity.
• Provide on-site troubleshooting and technical support for control systems.
• Ensure compliance with ISO, OSHA, NFPA safety standards.
• Collect and analyze process data, report findings to management.
• Collaborate with mechanical, electrical, and process engineers.
• Train operators and maintenance staff on system operation and troubleshooting.
• Maintain SOPs and detailed records of control system designs and changes.

Education

Bachelor’s degree in electrical or mechanical engineering

Tools

AutoCAD

Autodesk Inventor

Visual Basic

Visual C++

Ethernet/IP

ControlNet

DeviceNet

Job description

Socket.dev is seeking a Controls Engineer for die casting to design, program, and maintain automation and control systems. You will work on PLCs, HMIs, and robot integrations, driving continuous improvement in cycle time, quality, and productivity on the shop floor.

You will collaborate with mechanical, electrical, and process engineers, ensuring safety compliance and effective data reporting. On-site role in Kentucky with opportunities to influence production technology.