Design Release Engineer - Cylinder Block Structure

General Motors Company; Warren (MI); Hybrid; USD 100,000 - 140,000; Full time

Job summary

General Motors in Warren, MI is seeking an experienced engineer to own production design release and sourcing of engine cylinder blocks and structural hardware. You will manage engineering changes and drive quality improvements across plants and suppliers.

You will lead root-cause analyses for warranty issues, collaborate with casting and machining teams, and ensure PPAP compliance while balancing cost, mass, and schedule. Domestic and international travel may be required.

Qualifications

• BS in Mechanical/Aerospace/Materials Engineering or related field.
• 5+ years in automotive component release, quality, or manufacturing.
• Strong analytical and problem-solving abilities.
• Experience with engineering change management and supplier quality processes.
• Willingness to travel domestically and internationally.
• Excellent communication for reporting and stakeholder engagement.

Responsibilities

• Generate and execute technical solutions for engine cylinder blocks for GM propulsion programs.
• Provide technical leadership for advanced component development.
• Perform complex design analyses and evaluate engineering designs.
• Manage engineering changes and ensure PPAP/production release.
• Collaborate with casting, machining, and gasket suppliers to improve quality.
• Lead root-cause analysis for field/warranty issues.

Skills

Analytical skills

Problem solving

Cross-functional collaboration

Communication skills

Travel willingness

Education

Bachelor's degree in Mechanical/Aerospace/Materials Engineering or related engineering field

Tools

Teamcenter

PLM tools

Job description

**Job Description****At General Motors, our product teams are redefining mobility. Through a human-centered design process, we create vehicles and experiences that are designed not just to be seen, but to be felt. We’re turning today’s impossible into tomorrow’s standard —from breakthrough hardware and battery systems to intuitive design, intelligent software, and next-generation safety and entertainment features.****Every day, our products move millions of people as we aim to make driving safer, smarter, and more connected, shaping the future of transportation on a global scale.****The Role**In this role you will be responsible for production design release, component sourcing and launch of **engine** **cylinder blocks and structural hardware.** In addition, key responsibilities will include root cause analysis and containment of warranty issues, managing engineering changes, and driving improvements in manufacturing quality.**What You'll Do*** Generate and execute technical solutions for **engine** **cylinder blocks** for GM propulsion programs.* Provide technical leadership for advanced component or technology development.* Perform complex design analysis and evaluate engineering designs.* Work cross-functionally to implement cost reduction, methods and product improvements, and to support prototype and production build activities.* Balance business imperatives, including but not limited to cost, mass, complexity, and timing.* Manage engineering changes and ensure timely release, PPAP, and implementation at plants and suppliers.* Collaborate with casting, machining, and gasket suppliers to improve manufacturing quality and reduce defects.* Conduct supplier process audits and capability studies; drive corrective actions for non-conformances.* Support validation of running changes on dyno and vehicle and ensure compliance with GM specifications and standards.* Lead root cause analysis for field and warranty issues; develop and implement containment and corrective actions.* Communicate status, risks, and issue-resolution plans to leadership, manufacturing, quality, and cross-functional program teams.* Stay abreast of relevant new technology and competitive products.**Your Skills & Abilities (Required Qualifications)*** BS in Mechanical, Aerospace, Materials Engineering, or related engineering field.* 5+ years of experience in automotive component release, quality, or manufacturing (powertrain experience preferred).* Strong analytical and problem-solving skills.* Experience with engineering change management and supplier quality processes.* Ability to influence cross-functional teams and suppliers to drive improvements in quality, timing, and cost.* Excellent communication skills for concise technical reporting and stakeholder engagement.* Willingness to travel (domestic & international) for supplier and plant support as needed.**What Will Give You A Competitive Edge (Preferred Qualifications)*** Direct experience with **engine** **cylinder blocks**.* Experience with casting and machining processes.* Knowledge of PPAP, APQP, and automotive quality standards and requirements.* Familiarity with DFMEA and structured problem-solving methodologies (e.g., Red X, DFSS, fishbone).* Experience with Teamcenter or similar PLM tools for part release, BOM management, and drawing control.* Strong understanding of GD&T and tolerance analysis for cast, machined, and stamped components.* Familiarity with CAE methods and tools.GM does not provide immigration-related sponsorship for this role. Do not apply for this role if you will need GM immigration sponsorship now or in the future. This includes direct company sponsorship, entry of GM as the immigration employer of record on a government form, and any work authorization requiring a written submission or other immigration support from the company (e.g., H1-B, OPT, STEM OPT, CPT, TN, J-1, etc).